This thread is about rear control arms, no camber/caster/toe adjustments. The reason why they are so good is because the use high tensile steel round tube, custom made bushings not off the shelf, bushings are made by injection mold not pour mold which yields a stronger unit. No grease fittings they are lubed by a sleeve of Delrin. The Delrin sleeve also allows the steel sleeve to float so there is no bushing binding which gives you a smoother ride.
Check them out here.
Bushing bind and bushing friction are completely different things. The use of Delrin will help reduce friction in the bushing as it pivots in the bushing. The problem is that this doesn't solve the problem of bushing bind during cornering. The bushings need to compress and the harder the outer bushings are the less rotation you will have. Polyurethane if properly lubricated doesn't have the friction problem that warrants a sleeve of delrin unless the metal sleeve is poorly machined. The proper bushing design will eliminate for and aft movement of the control arm but still allow the control arm to rotate as the left side suspension moves differently from the right side. That movement is what causes undesired handling results.
This is the testing, design, and solution to properly eliminate true bushing bind not just friction in the sleeve area. Keep in mind when you get to the results section most companies use a 90 or 95 durometer bushing which is considerably stiffer and less compliant.
The control arm bushings found in the Mustang automobiles can have a significant impact on the vehicle’s ride, comfort, handling, acceleration, noise and vibration. When the car leans (i.e., rolls) in a turn, one side of the chassis moves upward relative to the rear axle, the other side moves downward, and the control arms must twist to allow for the axle to articulate. This causes the control arm bushings to bind. If this bind becomes excessive, it will raise the rear wheel rate and produce sudden, uncontrolled, undesirable changes in handling (e.g., snap oversteer).
Ford minimizes this suspension bind by using compliant rubber bushings in both lower control arms. These relatively "soft" bushings help accommodate the necessary motion of the control arms during body roll. However, the rubber bushings do not provide much in the way of forward and aft support, which can cause wheel hop during hard acceleration and braking.
It has become common practice to replace the stock rubber control arm bushings with solid or two piece polyurethane bushings to resolve the shortcomings of the soft rubber bushings. Hard polyurethane bushings eliminate wheel hop, reduce axle deflection, and improve rear straight line grip. However, the downside of common aftermarket bushings such as delrin, steel, stiffer rubber, solid or two piece polyurethane bushings is they prevent the necessary movement of the control arms during body roll, which in turn produces significant binding in the suspension when the vehicle is cornering. The polyurethane bushings also place unnecessary high stresses on the torque boxes, which are the attachment points for the control arms to the chassis. Standard aftermarket control arms do not allow for rotation of the control arm during cornering because of the stiffness of the bushings.
The Solution:
We at J&M Products designed and built a tubular lower control arm which will eliminate the unwanted uncontrolled control arm flex. Round tubing is harder to work with but has many other advantages over square or rectangular tubing. It is stronger in bending, torsion, and also lighter than square or rectangular tubing.
We then solved the shortcomings of the factory rubber and other aftermarket polyurethane and stiffer rubber bushings. This was accomplished with our Patent Pending 3 piece Poly-Ball bushing combination. By spending countless hours looking and dissecting the geometry and the need of the rear suspension we come out with bind-free bushings set up. Our Patent Pending Poly-Ball bushing combination incorporates a very hard inner polyurethane ball which is surrounded by soft socket outer cups. This combination allows the bushing to articulate like a spherical bearing during cornering but the hard inner ball does not allow the bushing to deflect during acceleration giving you great traction during acceleration like solid bushings but remains completely bind free like a spherical bearing during cornering for great predictable traction in the corners.
The Testing:
We built a fixture which simulated a factory control arm mounting and tested how much force was needed to make the control arm articulate (twist) in those mounts and the results where astounding.
Poly-Ball Bushings:
5 degrees of total rotation = 26.1 foot/pounds of torque
7.5 degrees of total rotation = 35.8 foot/pounds of torque
10 degrees of total rotation = 41.7 foot/pounds of torque
Standard 2 piece setup using only 85 durometer bushings:
5 degrees of total rotation = 124.7 foot/pounds of torque
7.5 degrees of total rotation = 156.4 foot/pounds of torque
10 degrees of total rotation = not measurable with fixture. The 1/2" grade 8 bolt twisted in half at 9.2 degrees which was 210 foot/pounds of torque.