I've done the search on traclok rebuild and there is a lot of good advice. Unfortunately, none states which stacking order produces the best results. Anyone try all of the different methods? Which one works best?
From the factory, t-lok's are packed in this order: shim, friction, steel, steel, friction, steel, steel, friction, side gear. The alternating pack is as described: shim, friction, steel, friction, steel, friction, steel, friction, side gear. There is some debate on the durability of the alternating method, as you have reduced the number of splined components (thereby increasing shear and contact stresses), while increasing the ability to transmit torque. My contention? I've never seen a rearend go out due to t-lok spline failure; it's usually axle related (OK, at some point the axles become stronger than the steel splines; at which point, I don't know! Maybe somebody ought to "run some numbers"...). Both methods work: satisfy your particular needs and plan accordingly (I prefer and suggest the alternating method, FWIW.). The F5AZ-4947-BA kit will allow you to accomplish the "factory" set-up; for the alternating, you can buy a pack of frictions (see number below), or reuse two (one for each side) of your best existing frictions.
i rebuilt my traction lok using the factory setup i have no complaints it works great..