• Mustang Forums
  • 1996 - 2004 SN95 Mustang -General/Talk-
  • SN95 4.6L Mustang Tech

Blew my steering rack!

  • Thread starter Thread starter hotpony
  • Start date Start date Dec 22, 2006

hotpony

Founding Member
Feb 26, 1999
922
12
38
Lee County, KY
Dec 22, 2006
#1
  • Dec 22, 2006
  • #1
Woah guys, I was pulling out of my driveway today and as soon as I went full left wheel, the steering wheel bounced back and I heard a "SNAP", looked under the car and power steering fluid was pouring out of the rack! Upon closer inspection, it looks as though the steering rack exploded out the back, right underneath the oil pan on the backside of that line that goes into the center.

Anyone ever heard of this before? This is the first time I've seen one completely blow out of the casting! Yikes!
 

Tape

Banned
Dec 21, 2006
41
0
0
Birmingham
Dec 22, 2006
#2
  • Dec 22, 2006
  • #2
never heard of one Exploding but had to replace mine, got one from AZ for $189 an exact rebuilt replacement with LLT warranty.
 

hotpony

Founding Member
Feb 26, 1999
922
12
38
Lee County, KY
Dec 22, 2006
#3
  • Dec 22, 2006
  • #3
Yeh I've replaced many steering racks but I've never seen one blow out like that, maybe it's the solid offset rack mount bushings!?
 

Tape

Banned
Dec 21, 2006
41
0
0
Birmingham
Dec 22, 2006
#4
  • Dec 22, 2006
  • #4
glad it didn't happen while you were going 70 down a busy interstate!!!
 

LaserRed01GT

Banned
Oct 3, 2006
739
3
0
Clearwater, FL
Dec 22, 2006
#5
  • Dec 22, 2006
  • #5
hotpony said:
Woah guys, I was pulling out of my driveway today and as soon as I went full left wheel, the steering wheel bounced back and I heard a "SNAP", looked under the car and power steering fluid was pouring out of the rack! Upon closer inspection, it looks as though the steering rack exploded out the back, right underneath the oil pan on the backside of that line that goes into the center.

Anyone ever heard of this before? This is the first time I've seen one completely blow out of the casting! Yikes!
Click to expand...

Wow, I have never actually seen the rack assembly or rack gear housing come apart. That is very unusual. Though, it is not uncomon for the inner rack seal and/or the plastic piston seal to give way on these.

Could it have been one of the transfer tubes?

Pictures are worth a thousand words.
 

hotpony

Founding Member
Feb 26, 1999
922
12
38
Lee County, KY
Dec 22, 2006
#6
  • Dec 22, 2006
  • #6
I'm going to pull it off right now and I'll post pictures asap!
 

hotpony

Founding Member
Feb 26, 1999
922
12
38
Lee County, KY
Dec 22, 2006
#7
  • Dec 22, 2006
  • #7
Alright so here's the pictures, looks like the passenger side motor mount is getting weak so with the torque of the motor it's rubbing on the oil pan, the offset rack mount bushings push it up just far enough to where it makes this possible, I got a set of new Energy Suspension motor mounts sitting right here, guess it's a good time to put them in Wanted to wait to get my LT headers but guess that just not possible, safety before performance!
 

Attachments

  • crackedrack2.webp
    47.4 KB · Views: 161
  • crackedrack1.webp
    31.6 KB · Views: 151

hotpony

Founding Member
Feb 26, 1999
922
12
38
Lee County, KY
Dec 22, 2006
#8
  • Dec 22, 2006
  • #8
A pic of the bushings and oil pan
 

Attachments

  • offsetbushings.webp
    24.4 KB · Views: 165
  • oilpanrub.webp
    34.8 KB · Views: 139

Tape

Banned
Dec 21, 2006
41
0
0
Birmingham
Dec 22, 2006
#9
  • Dec 22, 2006
  • #9
OK HotPony, you can tell us the truth. we won't rant you a left turn, I guess that's your story and your sticking to it
 

mransr

Founding Member
Nov 3, 2000
1,188
36
98
Riverside, SoCal
Dec 22, 2006
#10
  • Dec 22, 2006
  • #10
yikes...

good thing it didn't wear through the oil pan...that'd be a lot more expensive to fix
 

LaserRed01GT

Banned
Oct 3, 2006
739
3
0
Clearwater, FL
Dec 22, 2006
#11
  • Dec 22, 2006
  • #11
Wow, it's a good thing your oil pan didn't wear through as well.
 

hotpony

Founding Member
Feb 26, 1999
922
12
38
Lee County, KY
Dec 22, 2006
#12
  • Dec 22, 2006
  • #12
AHah, yeh well I guess that full left turn (when the pressure goes all to the right of the rack), is the straw that broke the camels back ya know? Definitely a good thing it didn't wear through the pan, actually I took a good look at it just to make sure, but it's a steel pan and the rack is aluminum so thank the heavens for chemistry! You know these offset rack mount bushings don't even really make that big of a difference I don't think, and I have the bumpsteer kit, so maybe I can just go back to a set of polyurethane's while I do my motor mounts..
 

blacksheep-1

Member
Oct 21, 2006
322
4
18
Dec 23, 2006
#13
  • Dec 23, 2006
  • #13
Try these and skip the rack bushings.
http://www.steeda.com/products/bumpsteer_kit.php
 

hotpony

Founding Member
Feb 26, 1999
922
12
38
Lee County, KY
Dec 23, 2006
#14
  • Dec 23, 2006
  • #14
Yeh, I got the bumpsteer kit already, and I can re-shim it to where I don't need the rack mount bushings, I think I'll reuse them anyways though, I got brand new polyurethane Energy Suspension motor mounts so that'll raise the motor a bit and they'll last a hell of a lot longer..
 

Attachments

  • bumpsteerin.webp
    49.8 KB · Views: 134

hotpony

Founding Member
Feb 26, 1999
922
12
38
Lee County, KY
Dec 23, 2006
#15
  • Dec 23, 2006
  • #15
Oh, by the way, I took the entire subframe out of the car today, just felt it would be easier to do the motor mounts this way, and then while I was at it, I decided to just go with longtubes, so the exhaust is off, just waiting for my LT's to come in, take a gander!
 

Attachments

  • cobradeframed.webp
    36.6 KB · Views: 121

blacksheep-1

Member
Oct 21, 2006
322
4
18
Dec 24, 2006
#16
  • Dec 24, 2006
  • #16
Well, while you're at it, nows the time to replace the front subframe with a light weight unit, You can't imagine the difference that will make in handling just by losing the weight off the front end.
Or maybe, get out the hole saw time.
 

hotpony

Founding Member
Feb 26, 1999
922
12
38
Lee County, KY
Dec 24, 2006
#17
  • Dec 24, 2006
  • #17
Yeh I was thinking about a tubular K-member, I actually had one but I sold it along with the extra parts I had... It was a D&D but I think something was cracked on it... I heard they're a real pain to get your alignment right after install? True?

There was somebody selling an AJE here on the classifieds that was for a FOX 4.6, I was thinking maybe I'll see if this will work by matching it up to the stock one...
 
You must log in or register to reply here.

Similar threads

E
Finished my Fox Hydroboost Install - Tips
  • Engineer Duane
  • Apr 9, 2025
  • 1979 - 1995 (Fox, SN95.0, & 2.3L) -General/Talk-
Replies
4
Views
1K
1979 - 1995 (Fox, SN95.0, & 2.3L) -General/Talk- May 5, 2025
Engineer Duane
E
Suspension Power steering pump issues
  • sav22rem22
  • Jun 18, 2022
  • Fox 5.0 Mustang Tech
  • 2
Replies
37
Views
6K
Fox 5.0 Mustang Tech Jul 13, 2022
sav22rem22
Progress Thread H/C Swap Problems/Ideas
  • sav22rem22
  • Mar 31, 2024
  • Fox 5.0 Mustang Tech
Replies
10
Views
2K
Fox 5.0 Mustang Tech Sep 10, 2024
AeroCoupe
C
Progress Thread 2004 Comp Orange GT
  • ctandc
  • Jun 26, 2023
  • 1996 - 2004 SN95 Mustang -General/Talk-
  • 2 3
Replies
56
Views
4K
1996 - 2004 SN95 Mustang -General/Talk- Jun 1, 2026
ctandc
C
SN Mustang Magnum T56 swap
  • revhead347
  • May 24, 2024
  • 1994 - 1995 Specific Tech
Replies
7
Views
6K
1994 - 1995 Specific Tech Tuesday at 4:25 PM
FastDriver
Share:
Bluesky Email Share Link
  • Mustang Forums
  • 1996 - 2004 SN95 Mustang -General/Talk-
  • SN95 4.6L Mustang Tech
Menu
Log in

Register

  • Forums
  • What's new
  • Media
  • Resources
  • Contact
  • Sponsor
X

Privacy & Transparency

We use cookies and similar technologies for the following purposes:

  • Personalized ads and content
  • Content measurement and audience insights

Do you accept cookies and these technologies?

X

Privacy & Transparency

We use cookies and similar technologies for the following purposes:

  • Personalized ads and content
  • Content measurement and audience insights

Do you accept cookies and these technologies?