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  • 1996 - 2004 SN95 Mustang -General/Talk-

Coolant Leak Around The Intake Area

  • Thread starter Thread starter jclaudii
  • Start date Start date Aug 26, 2013
J

jclaudii

New Member
Aug 18, 2008
16
1
4
Aug 26, 2013
#1
  • Aug 26, 2013
  • #1
I am trying to figure out if the 2004 is prone to the cracking issues that plagued the earlier 4.6's. Some days it is fine, other days it leaks like a holey bucket. Would pulling the intake and replacing the -o rings help?

Thanks!
 

Mattstang04

15 Year Member
Sep 15, 2006
1,152
144
104
St. Louis, MO
Aug 26, 2013
#2
  • Aug 26, 2013
  • #2
My 04 cracked leaked too. I located my leak right behind and underneath the thermostat housing. Never heard of an intake leaking that wasn't broken but it is best to try and locate the actual source of the leak prior to going all in on an intake swap. If you pull the intake you will ultimately find the source but I haven't heard of anyone just replacing the gaskets and fixing the issue.
 
D

Deleted member 38176

Aug 26, 2013
#3
  • Aug 26, 2013
  • #3
Mattstang04 said:
My 04 cracked leaked too. I located my leak right behind and underneath the thermostat housing
Click to expand...

Same here, even the "revised" intakes love to crack in that particular area.
 

Mattstang04

15 Year Member
Sep 15, 2006
1,152
144
104
St. Louis, MO
Aug 26, 2013
#4
  • Aug 26, 2013
  • #4
"Revised" is a good word for it. Bottom line is that a thin plastic intake exposed the hot and cold of being in an engine bay cannot last forever. However, when it works, it works good.
 

COramprat

...I can take it. I think.
20+ Year Stangneter
Mar 2, 2003
8,474
1,463
223
Sea of Tranquility
Aug 26, 2013
#5
  • Aug 26, 2013
  • #5
You need to find the source of the leak. If you have a cracked manifold it's and easy replacement project. Several write-up here as well as Chiltons or Haynes manual would get you through it.
 
8

89lxsport50

10 Year Member
Feb 25, 2003
550
5
39
Franklin Tennessee
Aug 28, 2013
#6
  • Aug 28, 2013
  • #6
They also crack in the back where the heater hose attaches. Mine did a couple months back. American Muscle has the Ford replacement part for a good price. Don't use the Dorman parts store replacement. You will loose performance.
 
D

Deleted member 38176

Aug 28, 2013
#7
  • Aug 28, 2013
  • #7
89lxsport50 said:
Don't use the Dorman parts store replacement.
Click to expand...

This. ONLY use the original FRPP manifold. Do NOT get a knock-off.
 
J

jclaudii

New Member
Aug 18, 2008
16
1
4
Sep 9, 2013
#8
  • Sep 9, 2013
  • #8
I'm guessing this one would be a sufficient Ford part to go back on: http://www.latemodelrestoration.com...ang-Gt-Pi-Intake-Manifold-Requires-Lrs-10153A

There is also this one: http://www.latemodelrestoration.com/item/LRS-9424C/Mustang-GT-Intake-Manifold-Kit-99-04 that says "stock replacement" for about $40 bucks less, I figure the actual ford is the better way to go. Thanks!
 

COramprat

...I can take it. I think.
20+ Year Stangneter
Mar 2, 2003
8,474
1,463
223
Sea of Tranquility
Sep 10, 2013
#9
  • Sep 10, 2013
  • #9
I replaced mine with the FRPP part. Never had a problem with it.
 
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