HISSIN50 said:your temps dont sound too bad if you have a stock temp t-stat. even if you have a 180, but it is warm where you are, that is not bad.
get a new cap. if the cap is not sealing, it is likely not holding pressure. the pressure (~16 pounds) helps to raise the boiling point. so you could be boiling water off, and running the system inefficiently.
nice work on it so far.
Hey thanks man, I've been around the boards for awhile and gotta say you're one of the most helpful guys yet. I got a new cap, it seals, no more overflowing and the temps are finally back to normal. Thanks for all the help everyone.