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  • 1979 - 1995 (Fox, SN95.0, & 2.3L) -General/Talk-
  • Fox 5.0 Mustang Tech

Electric Fan Shutting Off

  • Thread starter Thread starter Jarvis
  • Start date Start date Aug 3, 2013
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larrym1961

5 Year Member
Dec 18, 2010
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Idaho Falls Id
Aug 5, 2013
#21
  • Aug 5, 2013
  • #21
I recently bought a brand new Contour/Cougar dual electric fan on Ebay for $46. Fits like a stocker and out cools the $375 Flex-A-Lite Extreme Puller Fan I just replaced it with. So that would be another nice option.
 

Jarvis

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Jul 8, 2013
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3
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Fort Benning, GA
Aug 6, 2013
#22
  • Aug 6, 2013
  • #22
larrym1961 said:
I recently bought a brand new Contour/Cougar dual electric fan on Ebay for $46. Fits like a stocker and out cools the $375 Flex-A-Lite Extreme Puller Fan I just replaced it with. So that would be another nice option.
Click to expand...

I'll definitely look into that.
 

Jarvis

Member
Jul 8, 2013
57
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Fort Benning, GA
Aug 7, 2013
#23
  • Aug 7, 2013
  • #23
So i bought the cheaper imperial adjustable fan controller, Looks like its going to work well. Have one question on wiring. As i said the battery is in the trunk. Do i need to run wire all the way back?(10 gauge im assuming? or larger cause of the distance)

or can i hook it here(someone said i could, but thought i would get more opinions.

You guys are really helpful, thanks a lot
 

jrichker

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Aug 7, 2013
#24
  • Aug 7, 2013
  • #24
Connect the electric fan to the solenoid.


Since your car seems to be wired in a frightening manner, here's some tips on the rear mounted battery. You may find more things to fix...

Rear mounted battery ground wiring. Follow this plan and you will have zero
ground problems.


One 1 gauge or 1/0 gauge wire from battery negative post to a clean shiny spot
on the chassis near the battery. Use a 5/16” bolt and bolt it down to make the
rear ground. Use a 1 gauge or 1/0 gauge wire from the rear ground bolt to a clean
shiny spot on the block.

One 4 gauge wire from the block where you connected the battery ground wire to
the chassis ground where the battery was mounted up front. Use a 5/16” bolt
and bolt down the 4 gauge engine to chassis ground, make sure that it the metal
around the bolt is clean & shiny. This is the alternator power ground.




The computer has a dedicated power ground wire with a cylindrical quick connect
(about 2 ½”long by 1” diameter. It comes out of the wiring harness near the
ignition coil & starter solenoid (or relay). Be sure to bolt it to the chassis ground
in the same place as you bolted the alternator power ground. This is an
absolute don’t overlook it item for EFI cars

Note: The quick disconnect may have fallen victim to damage or removal by
a previous owner. However, it is still of utmost importance that the black/green
wires have a high quality ground..

Picture courtesy timewarped1972


Crimp or even better, solder the lugs on the all the wire. The local auto stereo
shop will have them if the auto parts store doesn't. Use some heat shrink tubing
to cover the lugs and make things look nice.


For a battery cut off switch, see http://www.moroso.com/catalog/categorydisplay.asp?catcode=42225
is the switch http://www.moroso.com/catalog/images/74102_inst.pdf is the installation instructions.
Use the super duty switch and the following tech note to wire it and you will
be good to go.

Use the Moroso plan for the alternator wiring and you risk a fire. The 10 gauge wire they recommend is even less adequate that the stock Mustang wiring.

There is a solution, but it will require about 40' of 18 gauge green wire.

Wire the battery to the two 1/2" posts as shown in the diagram.

The alternator requires a different approach. On the small alternator plug there is a green wire. It is the sense lead that turns the regulator on when the ignition switch is in the run position. Cut the green wire and solder the 40' of green wire between the two pieces. Use some heat shrink to cover the splices. See http://fordfuelinjection.com/?p=7 for some excellent help on soldering & using heat shrink tubing.

Run the green wire back to the Moroso switch and cut off the excess wire. Try to run the green wire inside the car and protect it from getting cut or chaffed. Crimp a 18 gauge ring terminal (red is 18 gauge color code for the crimp on terminals) on each wire. Bolt one ring terminal to each of the 3/16" studs. Do not add the jumper between the 1/2" stud and the 3/16" stud as shown it the
Moroso diagram.

How it works:
The green wire is the ignition on sense feed to the regulator. It supplies a turn on signal to the regulator when the ignition switch is in the Run position. Turn the Moroso switch to off, and the sense voltage goes away, the voltage regulator shuts off and the alternator quits making power.

The fuse & wiring in the following diagram are for a 3G alternator. The stock alternator uses a dark green fuse link wire that connects to 2 black/orange wires. Always leave them connected to the starter solenoid even if you have a 3G alternator.



See the following website for some help from Tmoss (diagram designer) & Stang&2Birds (website host) for help on 88-95 wiring
http://www.veryuseful.com/mustang/tech/engine/ Everyone should bookmark this site.

Ignition switch wiring
http://www.veryuseful.com/mustang/tech/engine/images/IgnitionSwitchWiring.gif

Fuel, alternator, A/C and ignition wiring
http://www.veryuseful.com/mustang/tech/engine/images/fuel-alt-links-ign-ac.gif

Complete computer, actuator & sensor wiring diagram for 88-91 Mass Air Mustangs
http://www.veryuseful.com/mustang/tech/engine/images/88-91_5.0_EEC_Wiring_Diagram.gif

Vacuum diagram 89-93 Mustangs
http://www.veryuseful.com/mustang/tech/engine/images/mustangFoxFordVacuumDiagram.jpg
 
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