Fuel pump location

The fuel pump is located in the tank and the fuel measurement device is in the tank as well. It's fairly easy to replace if you have to do it.

Tim

yup..pump is in high hump side of the tank and the sender unit is in the middle of the tank..drop the two straps and loosen filler neck (not in that order) and tank drops real easy...

Run the car down real low on gas first. Save some weight.

Here are some useful tips...

I have done the tank removal twice, and the main issues are getting the car up on jack stands and getting the gas out of the tank. DO NOT try to do this job without jack stands. Becoming a pancake is not part of the repair process.

Some 5 gallon paint pails lined with garbage bags are good to hold the gas. The garbage bags provide a clean liner for the pails and keep the loose trash out of the gas so you can reuse it. A piece of 1/2" garden hose stuck down the filler neck will siphon all but a gallon or so of the gas.

Remove the filler neck bolts and put them in a zip bag. Disconnect the supply & return lines by removing the plastic clips from the metal tubing. If you damage the clips you can use tie-wraps as a substitute when you re-assemble them. Then you remove the two 9/16" nuts that hold the T bolts to the straps. Put the nuts in the zip bag with the filler bolts. Pull the plastic shield down and away from the tank. Once the tank drops a little bit you can disconnect the wiring for the pump & fuel quantity sender.

The pump assembly comes out by removing a large metal ring that unscrews from the tank. You are supposed to use a brass punch to tap on the ring so that you don't make sparks. Look closely at the rubber O ring gasket when you remove the sender. The pump assembly requires some twisting and turning to get it out the hole.

Look very closely at the electrical wiring. The stock wiring can overheat and melt the insulation. Mine had some really crummy plastic tubing slid over the quick disconnects. If the wires ever got together, there would be sparks inside the fuel tank and no more Mustang. I eliminated the splice in the middle of the wiring and went straight from the pump to the feed through connectors for the wiring. It required some soldering and crimping of new tabs on the wires, but it made a neater job.

Inspect the pump mount to metal tubing bracket. Mine broke and I couldn't get it to solder back together. I drilled a small hole for a machine screw & self locking nut to hold the clamp and bracket together.

The pump is easy to get off the mount but is somewhat difficult to get back it the tank without damaging the sock filter or tearing it on the tank baffle. When you install the metal ring that holds the pump in place, watch out for the gasket O ring. Some RTV may be helpful if the ring is not in excellent condition.


The tank to filler pipe seal is a large rubber grommet. Inspect it for hardening, tears and damage. At $20 from the Ford dealer, it might be a good idea to replace it.

I used a floor jack to help lift the tank back in place. You may find that it is the only time you really can make good use of a helper.