Fuel pump still wont turn on....

Weaponrider

New Member
Jun 30, 2005
23
0
0
Ohio
Ok I've checked all of my fusable links and all of my wires and everything and i can get power to my FP, but it still wont prime. ive thought that it might possibably be my selinoid relay but then again ive been told that its probably my injectors.... what makes more sense?
 
  • Sponsors (?)


Weaponrider said:
Ok I've checked all of my fusable links and all of my wires and everything and i can get power to my FP, but it still wont prime. ive thought that it might possibably be my selinoid relay but then again ive been told that its probably my injectors.... what makes more sense?

I don't see how injectors will cause a fuel pump to not prime
:shrug:
 
What year car? you have no sig. The wiring changed several times from 86- to 95. Post your year & mods & I will try to help.
 
And post exactly how you determined you have power to the pump. Jrichker has some awesome lists on fixing things, so if you post your info I bet he can get you squared away. :nice:

Good luck.
 
Mine didn't work until I actually supplied the ground because my Computer was not supplying the ground. Try grounding the wire yourself to see if that works. I determined on mine the the computer was bad. Switched the computer and now it runs great!
 
ok its a 91 gt, i have a block from an 89 gt bored 30 over, and E303 cam, BBK cold air Ford racing 19lb\hr fuel injectors, and bbk shortie headers. ive replaced the the fuel pump relay, the computer, i can get power to the fuel pum when connecting a wire from my amp to the wire leading from the inertia switch. i can get pressure in the lines but i cant get the injectors to fire. ive check the ignition and ive checked all of the wires goin to the fuel pum and every one has power. im lost in a big mess. i work at a dealership as a tech and have asked other techs for help, but no one seems to know. any kind of lead helps. thanks
 
The EEC relay supplies 12 volts to the injectors when the key is on. The computer sends a ground pulse to the injectors to fire them. The puter gets the signal to fire the injectors from the PIP. If you lose the PIP, you should lose spark though.

You are using a noid light to check for injector pulsing?
I would go through the harness and look for an open.

Good luck.
 
Fuel Pump Troubleshooting for 91-95 Mustangs

Clue – listen for the fuel pump to prime when you first turn the ignition switch on. It should run for 5-20 seconds and shut off. To trick the fuel pump into running, find the ECC test connector and jump the connector in the lower RH corner to ground. See http://www.mustangworks.com/articles/electronics/eec-iv_codes.html for a description of the test connector. If the relay & inertia switch are OK, you will have power to the pump. Check fuel pressure – remove the cap from the Schrader valve behind the alternator and depress the core. Fuel should squirt out, catch it in a rag. A tire pressure gauge can also be used if you have one - look for 37-40 PSI. Beware of fire hazard when you do this.

No fuel pressure, possible failed items in order of their probability:
A.) Tripped inertia switch – press reset button on the inertia switch. The hatch cars hide it under the plastic trim covering the driver's side taillight. Use the voltmeter or test light to make sure you have power to both sides of the switch
B.) Fuel pump power relay – located under the driver’s seat in most stangs built before 92. On 92 and later model cars it is located below the Mass Air Flow meter.
C.) Clogged fuel filter
D.) Failed fuel pump
E.) Blown fuse link in wiring harness.
F.) Fuel pressure regulator failed. Remove vacuum line from regulator and inspect for fuel escaping while pump is running.

The electrical circuit for the fuel pump has two paths, a control path and a power path.

The control path consists of the computer, and the fuel pump relay coil. It turns the fuel pump relay on or off under computer control. The switched power (red wire) from the ECC relay goes to the relay coil and then from the relay coil to the computer (light blue\orange wire). The computer provides the ground path to complete the circuit. This ground causes the relay coil to energize and close the contacts for the power path. Keep in mind that you can have voltage to all the right places, but the computer must provide a ground. If there is no ground, the relay will not close the power contacts.

The power path picks up from a fuse link near the starter relay. Fuse links are like fuses, except they are pieces of wire and are made right into the wiring harness. The feed wire from the fuse link (pink/black wire) goes to the fuel pump relay contacts. When the contacts close because the relay energizes, the power flows through the pink/black wire to the contacts and through the dark green\yellow wire to the inertia switch. The other side of the inertia switch with the brown\pink wire joins the pink/black wire that connects to the fuel pump. The fuel pump has a black wire that supplies the ground to complete the circuit.

Remember that the computer does not source any power to actuators, relays or injectors, but provides the ground necessary to complete the circuit. That means one side of the circuit will always be hot, and the other side will go to ground or below 1 volt as the computer switches on that circuit.

See http://www.autozone.com/images/cds/gif/large/0900823d80195960.gif for a diagram of the wiring for 90-93 cars.
See http://www.autozone.com/images/cds/gif/large/0900823d801ddb43.gif for help with wiring on 94-95 cars
And
http://www.autozone.com/servlet/UiB..._us/0900823d/80/1d/db/3c/0900823d801ddb3c.jsp for more wiring help for 94-95 cars

Now that you have the theory of how it works, it’s time to go digging.

Power circuits:
Power feed: Look for 12 volts at the pink/black wire (power source for fuel pump relay). No voltage or low voltage, bad fuse link, bad wiring, or connections. Remember that on 92 or later models the fuel pump relay is located under the Mass Air meter. Watch out for the WOT A/C control relay on these cars, as it is located in the same place and can easily be mistaken for the fuel pump relay.

Relay: Turn on the key and jumper the ECC test connector as previously described. Look for 12 volts at the dark green\yellow wire (relay controlled power for the fuel pump). No voltage there means that the relay has failed, or there is a broken wire in the relay control circuit.

Inertia switch: Check the brown/pink wire, it should have 12 volts. No 12 volts there, either the inertia switch is open or has no power to it. Check both sides of the inertia switch: there should be power on the dark green\yellow (inertia switch input) and brown/pink wire (inertia switch output). Power on the dark green\yellow wire and not on the brown/pink wire means the inertia switch is open. Press on the red plunger to reset it to the closed position. Sometimes the inertia switch will be intermittent or will not pass full power. Be sure that there is 12 volts on both sides of the switch with the pump running and that the voltage drop measured across the switch is less than .75 volts.

Control circuits:

Relay: The red wire for the fuel pump relay coil gets its power feed from the ECC relay. No 12 volts here, and the ECC relay has failed or there is bad wiring or bad connections coming from it. The ECC relay is located on top of the computer, which is under the passenger’s side kick panel. It is not easy to get to, you must have small hands or pull the passenger side dash speaker out to access it.

Relay: The light blue/orange wire provides a ground path for the relay power. With the test connector jumpered according to the previous instructions, there should be less than .75 volts. Use a test lamp with one side connected to battery power and the other side to the light blue/orange wire on the fuel pump relay. The test light should glow brightly. No glow and you have a broken wire or bad connection between the test connector and the relay. To test the wiring from the computer, remove the passenger side kick panel and disconnect the computer connector. It has a 10 MM bolt that holds it in place. Remove the test jumper from the ECC test connector. With the test lamp connected to power, jumper pin 22 to ground and the test lamp should glow. No glow and the wiring between the computer and the fuel pump relay is bad.

Computer: If you got this far and everything else checked out good, the computer is suspect .Remove the test jumper from the ECC test connector located under the hood . Remove the plastic cover over the computer wiring, but leave the computer wiring connector plugged into the computer. With the ignition switch in the run position, connect a test lamp to the battery and back probe pin 22, the light blue/orange wire with it. The lamp should glow brightly. No glow and the computer has died a sad death. :( If you used a voltmeter instead of a test lamp, you should see less than 1 volt.