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Fuel Pump Takes Forever To Prime.

  • Thread starter Thread starter BudE_916
  • Start date Start date Mar 21, 2023

BudE_916

Member
Jan 30, 2020
9
2
13
Sacramento, CA
Mar 21, 2023
#1
  • Mar 21, 2023
  • #1
I have a 1993 Mustang LX 2.3L with a manual transmission and have owed it for about 2 years now.

When I purchased it from the previous owner is was bone stock and only two issues I noticed was the hearer core was leaking. I can’t remember if it was bypassed. I ended up replacing it. The other issue was that with the key on and engine running you could slightly adjust the key forward or back and the radio would turn on. Later I found out that this issue also controlled the windshield wipers and other electrical components even while the car was running. Unfortunately, this issue also meant you could adjust it incorrectly and the whole car could shut off. I replaced the ignition cylinder and that did not fix the problem.

Fast forward to about the last few months. I noticed the car would take a while to start (not turning over initially) and if I got it start it would bog and the rpms would fluctuate a little. After a short while it would settle down (warm up) and be just fine. I later realized that the issue with these start ups was due to the fuel pump taking a long while to prime. I would turn off everything and just listen to it. It would last between 7-10 secs before finishing it’s prime sequence. At that time I could turn the key and the car would start right up, no bogging no issues. At this time my thoughts were, “Fuel pump is going out.” The car was bone stock with little to no maintenance done so I have been doing it all as I go forward.

Yesterday I dropped the tank replaced the fuel pump (which IMO looked great), I went with the 155lph Walboro. Buttoned everything up and the car still took a long time to prime. No change. I took it for a drive and after getting 100 feet from my house the car died and would not start back up. I listened for the prime, you could here it prime and finish it’s sequence but it wouldn’t start back up. I ended up pushing it down the road out of traffic. I tried starting it several times and one of the fuel lines popped off the fuel filter. I guess the pressure from the 155lph was too much for the plastic clamp. I replaced the hose and used a new clamp I had with me! I waited about 10 minutes and then tried to he car, it fired right up. I slowly drove it back home and parked it.

1. I really want to know why it’s taking forever to finish it’s priming sequence. What would cause that? Faulty relay? If so, should I swap the CCRM because that’s what this year model has.
 

AeroCoupe

lube between the nut and the face. I know my lubes
Founding Member
Oct 28, 2001
5,863
3,992
183
Claremore, OK
Mar 21, 2023
#2
  • Mar 21, 2023
  • #2
Bad caps in the ECU or the ignition switch is failing (not the lock cylinder) would be my guess. You can visually inspect both and they are both known issues.

Igntion Switch Recall

Electrical - SW-1744-B ignition switch

I have this switch NOS and the box looks late 80's vintage or early 90's. SW-1744-B E6FZ-11572-A Is this the one that burns down cars and has been superceeded? I dont want to install it, i want to sell it. But if this is the "bad" one perhaps its better off in the trash. Looking for a copy...
stangnet.com

Thread on the caps in the ECU

Computer

So after all these problems I have had. All the money I have spent. I decided to pull computer out. Please tell me this is the problem. The first picture looks like corrosion. But idk what a bad one looks like. Is this bad?
stangnet.com
 
Reactions: General karthief and BudE_916

BudE_916

Member
Jan 30, 2020
9
2
13
Sacramento, CA
Mar 21, 2023
#3
  • Mar 21, 2023
  • #3
AeroCoupe said:
Bad caps in the ECU or the ignition switch is failing (not the lock cylinder) would be my guess. You can visually inspect both and they are both known issues.

Igntion Switch Recall

Electrical - SW-1744-B ignition switch

I have this switch NOS and the box looks late 80's vintage or early 90's. SW-1744-B E6FZ-11572-A Is this the one that burns down cars and has been superceeded? I dont want to install it, i want to sell it. But if this is the "bad" one perhaps its better off in the trash. Looking for a copy...
stangnet.com

Thread on the caps in the ECU

Computer

So after all these problems I have had. All the money I have spent. I decided to pull computer out. Please tell me this is the problem. The first picture looks like corrosion. But idk what a bad one looks like. Is this bad?
stangnet.com
Click to expand...
Thank you for your reply. I can’t believe the ignition switch never came to my mind. Of course that would help fix the ignition issue, not sure if it will fix the priming issue but def. worth a shot.
 

BudE_916

Member
Jan 30, 2020
9
2
13
Sacramento, CA
Mar 28, 2023
#4
  • Mar 28, 2023
  • #4
AeroCoupe said:
Bad caps in the ECU or the ignition switch is failing (not the lock cylinder) would be my guess. You can visually inspect both and they are both known issues.

Igntion Switch Recall

Electrical - SW-1744-B ignition switch

I have this switch NOS and the box looks late 80's vintage or early 90's. SW-1744-B E6FZ-11572-A Is this the one that burns down cars and has been superceeded? I dont want to install it, i want to sell it. But if this is the "bad" one perhaps its better off in the trash. Looking for a copy...
stangnet.com

Thread on the caps in the ECU

Computer

So after all these problems I have had. All the money I have spent. I decided to pull computer out. Please tell me this is the problem. The first picture looks like corrosion. But idk what a bad one looks like. Is this bad?
stangnet.com
Click to expand...
To follow up, I replaced the ignition switch with a $16 part from Autozone. (sidenote: you will need a T27 tamper proof torx bit). After replacing this part everything is functioning again. The fuel pump is completing it’s priming sequence within a normal amount of time 2-5 seconds. And there are no issues with the key.

P.S. the old switch was pulling apart. I know some people say to just zip-tie these pieces together but for $16, i’ll just replace it!

Thank you for your time and assistance. Good luck everyone*
 
Reactions: AeroCoupe and General karthief
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