How to replace an intake.

Badlilstang

Founding Member
Feb 21, 2001
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Spring , Texas
I have a 98 GTim doing an intake swap on. I have never touched a 4.6L and I am mostly used to the 5.0L EFI and Carb setups. Is there a guide out there for doing an intake replacement? I already have the new intake and im looking to get to work on it.. Thanks for any help!
 
It's just like doing a 5.0 intake in that if you keep an eye where everything goes it's a piece of cake.. only no RTV!!
If you're swapping to a PI intake you have to make sure to get the PI coolant tube that goes under the intake along with the pressed in nipple that goes behind the waterpump.
 
Not too hard at all if you are talking about the plastic upper intake manifold. The first one I did (on my car) took about 2 hours since I was taking my time, though it took under an hour for the second one (friends car).

Make sure you torque the manifold to whatever the directions says :nice:
 
Badlilstang said:
Its just a stock re-engineered intake. So just like a 5.0 only no RTV.. I read something about the gasket is built on to the intake.. is that right?

Yea, the heads have little notches where the intake gaskets sit so it's pretty hard to screw up.

Don't forget to drain enough coolant so you don't end up with a temporary wet valley like me lol
Mine still held alot off coolant after it cracked..
 
Yeah, the gasket will already be placed on the manifold itself. Once you get everything off, you'll understand everything. The hardest part was getting it off and out, after that everything goes by really simple/quick.
 
Badlilstang said:
Its just a stock re-engineered intake. So just like a 5.0 only no RTV.. I read something about the gasket is built on to the intake.. is that right?

If it is a FORD intake then it will not have the gaskets "built in" (but as people have mentioned, they are pretty self-explanatory once you see them). If you have a DORMAN intake then the gaskets ARE made onto the intake. If you are putting a DORMAN intake on, you don't use any gaskets, just the ones that are made onto the intake. Hope that clarifies a little ...

FWIW, it is not difficult to do. I would recommend labeling each set of bolts as you take them off and put em' in ziploc bags. If you have a digital camera, it is also a good idea to take pictures as you go (for your first time) so that if you forget exactly how something went on, you can look at the pictures. Also, clean your bolts before you put them back in and use neverseez on all of em'. It's a good idea to replace your spark plugs also, while you have the intake off because they are super easy to get to.

Finally, GDAWG has in his sig. a how to write up from when he replaced his intake manifold. :nice:
 
It has the gaskets built in so I assume its a DORMAN intake. I will do a look up on GDAWG for the write up. Thanks for the info. The picture and bagging bolts idea ive always practiced. Been around stangs a long time just my first taste of the 4.6L :)
 
Badlilstang said:
Its just a stock re-engineered intake. So just like a 5.0 only no RTV.. I read something about the gasket is built on to the intake.. is that right?

I think the gasket your refering to as being "built on to the intake" is the one between the intake and plenum. That one is built into the intake itself.
 
Badlilstang said:
I have a 98 GTim doing an intake swap on. I have never touched a 4.6L and I am mostly used to the 5.0L EFI and Carb setups. Is there a guide out there for doing an intake replacement? I already have the new intake and im looking to get to work on it.. Thanks for any help!

Haynes repair manual.

Enough said :rolleyes:
 
Sorry I'm in late. My sig has some pics of my replacement install from my cracked intake. I could have done a better photo shoot but I was in a hurry...

On Edit:
Btw, that was four years ago or something like that. And now I understand what all that stuff was so much better now... hence I'm doing my Kenne Bell install now that is much harder.

Peace!