• Mustang Forums
  • 1979 - 1995 (Fox, SN95.0, & 2.3L) -General/Talk-
  • Fox 5.0 Mustang Tech

Major Clutch Problems

  • Thread starter Thread starter ProjectReefBlue
  • Start date Start date May 12, 2006
P

ProjectReefBlue

New Member
Mar 7, 2006
3
0
0
May 12, 2006
#1
  • May 12, 2006
  • #1
The car is a 93 mustang with a T-5 and a 302.
I am having difficulty re-installing the transmission, the flywheel has been resurfaced, installed a new Ford Racing clutch, used an old input shaft to line clutch disc with pilot bearing, new pilot bearing. Dummy shaft slides in and out fine. Installed bellhousing. Now the fun. Placed the transmission on a tranny jack, put it in first gear to spin the output shaft till it lined up with the clutch disc spline and tried to slide the tranny in. Goes in a couple of inches and stops, wiggle push, manipulate angle of motor/tranny relationship but the tranny will not go in, still close to a 3 inch gap between tranny and flywheel.
I have replaced the clutch twice before without any hick-ups. Once with a King Corbra Clutch and once using a LUK.
Anyone else experience similar problems with a Ford H.D.?
Have I missed something?
Advice suggestions welcome, getting frustrated need the car back together this weekend to get to work on Monday.
Thanks
 

5spd GT

"the 5.0 owns all"
Founding Member
Aug 7, 2002
9,516
6
99
Arkansas
May 12, 2006
#2
  • May 12, 2006
  • #2
Is the input shaft the same size between your tranny and input shaft. I believe it should be 1 1/16th inch head...with 10 splines.

I love reef blue
 

GearHd6

Member
Jul 19, 2005
459
0
18
Ashford, CT
May 12, 2006
#3
  • May 12, 2006
  • #3
Did you replace the pilot bearing? If so, is it the right size? 4 cylinders have a smaller pilot bearing. Just a suggestion.
 
P

ProjectReefBlue

New Member
Mar 7, 2006
3
0
0
May 12, 2006
#4
  • May 12, 2006
  • #4
Clutch

Thanks for the responses

The input shaft and 'dummy' shaft used are identical and are the correct match for the car. (10 spline etc etc.)

The pilot bearing has been replaced, twice actually since it was the first suspected culprit. The dummy shaft goes in no problem, which is the boggling part of the ordeal.

Reef Blue
 

GearHd6

Member
Jul 19, 2005
459
0
18
Ashford, CT
May 12, 2006
#5
  • May 12, 2006
  • #5
You sure the dummy shaft isnt the smaller 4 cylinder size and thats why it goes in but the tranny doesnt?
 
N

nmk_61802

Member
May 11, 2005
61
0
7
May 12, 2006
#6
  • May 12, 2006
  • #6
Are you using some longer bolts with the heads cut in the lower two bolts on the bellhousing as guide pins? I installed my trans this way and it hung up the same way as yours, a little wiggling and a lot more pushing moved it to within an inch of being in. The final inch was gained by a helper actuating the clutch while I pushed and wiggled.
 
You must log in or register to reply here.

Similar threads

P
2002 T5 transmission vibration issue
  • puffoo
  • Feb 22, 2026
  • SN95 V6 Mustang Tech
Replies
0
Views
142
SN95 V6 Mustang Tech Feb 22, 2026
puffoo
P
S
Drivetrain 8.8 Pinion and 302 rear main seal leaks after replacing. 93 5.0 with t-5
  • Steigy4827
  • Jun 23, 2025
  • Fox 5.0 Mustang Tech
Replies
10
Views
609
Fox 5.0 Mustang Tech Apr 1, 2026
Steigy4827
S
K
TKX Transmission Shifting Problem
  • KWC156
  • Jun 23, 2025
  • Other Auto Tech
  • 2
Replies
20
Views
2K
Other Auto Tech Apr 23, 2026
CAMTWO1070
For Sale Borg Warner WC T5, Stock Bell Housing, RAM Clutch Set, Double Hump Cross Member, & Pro 5.0 Shifter
  • AeroCoupe
  • Aug 9, 2025
  • Drivetrain Parts
Replies
1
Views
527
Drivetrain Parts Dec 26, 2025
AeroCoupe
N
Vibration issue
  • Nicolaj
  • Apr 14, 2024
  • Classic Mustang Specific Tech
Replies
5
Views
1K
Classic Mustang Specific Tech Nov 8, 2024
AeroCoupe
Share:
Bluesky Email Share Link
  • Mustang Forums
  • 1979 - 1995 (Fox, SN95.0, & 2.3L) -General/Talk-
  • Fox 5.0 Mustang Tech
Menu
Log in

Register

  • Forums
  • What's new
  • Media
  • Resources
  • Contact
  • Sponsor
X

Privacy & Transparency

We use cookies and similar technologies for the following purposes:

  • Personalized ads and content
  • Content measurement and audience insights

Do you accept cookies and these technologies?

X

Privacy & Transparency

We use cookies and similar technologies for the following purposes:

  • Personalized ads and content
  • Content measurement and audience insights

Do you accept cookies and these technologies?