Need help solving KOER error codes, 12,21,41,91

a bad ect sensor could cause all of these codes If the sensor reading is lower than normal, the PCM will think the engine is hotter than it really is and enlean the fuel mixture and advance timing, which makes for cold driveability and idle problems. you can test the sensor before replacing click on link below. if it fail testing replacing it and clear codes and rerun test...the sensor usually costs about $20

http://fordfuelinjection.com/?p=28

b]Code 12[/b] -Idle Air Bypass motor not controlling idle properly (generally idle too low) - IAB
dirty or not working. Take it off and clean it thoroughly with throttle body cleaner. Clean the
electrical contacts with non flammable brake parts cleaner at the same time.

Code 21 – ECT sensor out of range. Broken or damaged wiring, bad ECT sensor.
Note that that if the outside air temp is below 50 degrees F that the test for the
ECT can be in error.

The ECT sensor has absolutely nothing to do with the temperature gauge. They are
different animals. The ECT sensor is normally located it the RH front of the engine in
the water feed tubes for the heater.

The ACT & ECT have the same thermistor, so the table values are the same

ACT & ECT test data:

Use Pin 46 on the computer for ground for both ECT & ACT to get most accurate
readings.

Pin 7 on the computer - ECT signal in. at 176 degrees F it should be .80 volts

Pin 25 on the computer - ACT signal in. at 50 degrees F it should be 3.5 volts. It is
a good number if the ACT is mounted in the inlet airbox. If it is mounted in the lower
intake manifold, the voltage readings will be lower because of the heat transfer.

Voltages may be measured across the ECT/ACT by probing the connector from
the rear. A pair of safety pins may be helpful in doing this. Use care in doing it
so that you don't damage the wiring or connector.

Here's the table :

50 degrees F = 3.52 v
68 degrees F = 3.02 v
86 degrees F = 2.62 v
104 degrees F = 2.16 v
122 degrees F = 1.72 v
140 degrees F = 1.35 v
158 degrees F = 1.04 v
176 degrees F = .80 v
194 degrees F = .61
212 degrees F = .47 v
230 degrees F = .36 v
248 degrees F = .28 v

Ohms measures at the computer with the computer disconnected, or at the sensor with the sensor disconnected.

50 degrees F = 58.75 K ohms
68 degrees F = 37.30 K ohms
86 degrees F = 27.27 K ohms
104 degrees F = 16.15 K ohms
122 degrees F = 10.97 K ohms
140 degrees F = 7.60 K ohms
158 degrees F = 5.37 K ohms
176 degrees F = 3.84 K ohms
194 degrees F = 2.80 K ohms
212 degrees F = 2.07 K ohms
230 degrees F = 1.55 K ohms
248 degrees F = 1.18 k ohms

Diagram courtesy of Tmoss & Stang&2birds



See the following website for some help from Tmoss (diagram designer) & Stang&2Birds
(website host) for help on 88-95 wiring http://www.veryuseful.com/mustang/tech/engine/

Ignition switch wiring
http://www.veryuseful.com/mustang/tech/engine/images/IgnitionSwitchWiring.gif

Fuel, alternator, A/C and ignition wiring
http://www.veryuseful.com/mustang/tech/engine/images/fuel-alt-links-ign-ac.gif

Complete computer, actuator & sensor wiring diagram for 88-91 Mass Air Mustangs
http://www.veryuseful.com/mustang/tech/engine/images/88-91_5.0_EEC_Wiring_Diagram.gif

Vacuum diagram 89-93 Mustangs
http://www.veryuseful.com/mustang/tech/engine/images/mustangFoxFordVacuumDiagram.jpg

Code 41 or 91 - O2 indicates system lean. Look for a vacuum leak or failing O2 sensor. Code 41 is a RH side
sensor, code 91 is the LH side sensor.

The computer sees a lean mixture signal coming from the O2 sensors and tries to compensate by
adding more fuel. Many times the end result is an engine that runs pig rich and stinks of unburned
fuel.

The following is a Quote from Charles O. Probst, Ford fuel Injection & Electronic Engine control:
"When the mixture is lean, the exhaust gas has oxygen, about the same amount as the ambient
air. So the sensor will generate less than 400 Millivolts. Remember lean = less voltage.

When the mixture is rich, there's less oxygen in the exhaust than in the ambient air , so voltage is
generated between the two sides of the tip. The voltage is greater than 600 millivolts. Remember
rich = more voltage.

Here's a tip: the newer the sensor, the more the voltage changes, swinging from as low as 0.1 volt
to as much as 0.9 volt. As an oxygen sensor ages, the voltage changes get smaller and slower -
the voltage change lags behind the change in exhaust gas oxygen.

Because the oxygen sensor generates its own voltage, never apply voltage and never measure
resistance of the sensor circuit. To measure voltage signals, use an analog voltmeter with a high
input impedance, at least 10 megohms. Remember, a digital voltmeter will average a changing
voltage." End Quote

Testing the O2 sensors
Measuring the O2 sensor voltage at the computer will give you a good idea of how well they are
working. You'll have to pull the passenger side kick panel off to gain access to the computer
connector. Remove the plastic wiring cover to get to the back side of the wiring. Use a safety pin or
paper clip to probe the connections from the rear. The computer pins are 29 (LH O2 with a dark
green/pink wire) and 43 (RH O2 with a dark blue/pink wire). Use the ground next to the computer
to ground the voltmeter.

Note that all resistance tests must be done with power off. Measuring resistance with a circuit
powered on will give false readings and possibly damage the meter. Do not attempt to measure the
resistance of the O2 sensors, it may damage them.

Testing the O2 sensor wiring harness
Most of the common multimeters have a resistance scale. Be sure the O2 sensors are disconnected
and measure the resistance from the O2 sensor body harness to the pins on the computer.

The O2 sensor ground (orange wire with a ring terminal on it) is in the wiring harness for the fuel
injection wiring. I grounded mine to one of the intake manifold bolts

Replace the O2 sensors in pairs if replacement is indicated. If one is weak or bad, the other one
probably isn't far behind.

If you get only code 41 and have changed the sensor, look for vacuum leaks. This is especially true
if you are having idle problems. The small plastic tubing is very brittle after many years of the
heating it receives. Replace the tubing and check the PVC and the hoses connected to it.
A secondary problem with only a code 41 is for cars with an intact smog pump and cats. If the tube
on the back of the heads clogs up the driver’s side, all the air from the smog pump gets dumped
into one side. This excess air upsets the O2 sensor calibration and can set a false code 41. The cure
is to remove the crossover tube and thoroughly clean the insides to that there is no carbon blocking
the free flow of air to both heads.

Stored codes may be erased by removing the paper clip or jumper wire once they start to dump.

Disconnecting the battery for 10 minutes or more clears the stored codes and puts the computer into learn mode. This is recommended if you replace any sensors.