SLiM JiM 156 said:
wow thats way too far out, its should grab right when you start letting the clutch out..
No it shouldn't. If it grabs right off the floor, you are wayyyyy too loose. A properly adjusted clutch will grab right about half way up off the floor. If it's grabbing right off the floor, then you are too loose, which will cause difficulty engaging in gears, premature clutch wear, rolling at a stop, and eventual transmission failure. I found this all out the hard way.
However, a properly adjusted clutch pedal will sit in height right about where your brake pedal is, perhaps a little higher. If the clutch isn't engaging when you let off the clutch till around where the brake pedal is, then I would guess you are definetly adjusted too tightly, and it is likely constantly partially dis-engaging at all times. You're going to really biff up your clutch this way.
Your setup is not adjustable, since you have the oem setup. HOWEVER, pull UP on the clutch pedal with your left foot till you hear a click, then press the clutch back down. This will disengage the two plastic quadrant gears under the dash, and depressing the clutch pedal again will (in theory) re-engage the gears together at the proper place and with the proper clutch cable tension. Try this a couple of times, and if it does nothing, and you are still engaging too highly, get the adjustable setup. FYI, the best, hands down kit is a double or triple hook with a firewall adjuster and the oem cable. The steeda double, or upr triple hook is a kick ass setup (don't use the third hook with the upr setup, it's gonna mess u up, and is only there to bypass the steeda double hook patent. Myt brother and I found this out the hard way, ---chewed threw a new spec in 5100k miles)
On another, there is a big difference between your clutch, and a brake setup. Keep in mind, most brakes are made up of a semi metallic material, and easily will grind through rust on rotors without a problem. If memory serves me right, the clutch you bought is an organic clutch, and the disc material may not be strong enough to chew through that rust if its too heavy. I do think, however, that you'll be ok, it's just going to take longer to chew through it.
On a final note, you shouldn't be gassing the car that heavily during the break in period. I just learned this. During the clutch break in period, the new disc has small, uneven amounts of surface area, and therefore will contact the fresh, flat pressure plate unevenly. This can result in slippage of the clutch with overthrottle due to less material contacting the pressure plate. In your case, your flywheel is rusted, and has a very bad surface area, so not nearly as much of the clutch is grabbing.
Right now, as you are driving, and slipping, the clutch disc is likely getting glazed over, which will spell doom for it. I would stop driving immediately until you can confirm appropriate adjustment. When you do drive it, give it an extended break in period of stop and go driving before you apply ANY decent amount of throttle.
Good luck, I surely hope you don't have to tear it down again. Please keep us posted. If you have any more questions regarding adjustable clutch setups, clutch adjustments, or the such, feel free to ask anytime.
