Well quite a few of you offered opinions on how to pass emissions. Here is what we did and how it worked:
first time (re installed my high flow cats, hole in air pump supply to cats, no egr): HC 27 of 60, CO .02% (not sure limit), Nox 1370 of 700 : FAIL
2nd time (re-connected EGR (actually plumbed it to manifold vacuum to be sure it stayed open), ran CRC guaranteed to pass, and put some isopropyl alc in the tank): HC: 189, CO 6.4%, Nox 132: FAIL
3rd time (disconnected spout): HC 29, CO: .01%, Nox: 135 : PASS
So all in all it cost me $40 for the 3 tests (one was a free re-test) and then about $25 in misc fittings for the EGR and the G2P. So I am happy.
Off-Road H goes back on tonight...
first time (re installed my high flow cats, hole in air pump supply to cats, no egr): HC 27 of 60, CO .02% (not sure limit), Nox 1370 of 700 : FAIL
2nd time (re-connected EGR (actually plumbed it to manifold vacuum to be sure it stayed open), ran CRC guaranteed to pass, and put some isopropyl alc in the tank): HC: 189, CO 6.4%, Nox 132: FAIL
3rd time (disconnected spout): HC 29, CO: .01%, Nox: 135 : PASS
So all in all it cost me $40 for the 3 tests (one was a free re-test) and then about $25 in misc fittings for the EGR and the G2P. So I am happy.
Off-Road H goes back on tonight...

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