• Mustang Forums
  • 1979 - 1995 (Fox, SN95.0, & 2.3L) -General/Talk-
  • 1994 - 1995 Specific Tech

Preventing exhaust leaks when reattatching exhaust

  • Thread starter Thread starter 302GTS
  • Start date Start date Aug 12, 2009
3

302GTS

If you need herpes, I'm your man!
Apr 20, 2009
481
2
18
Largo, FL
Aug 12, 2009
#1
  • Aug 12, 2009
  • #1
Well, after making the mistake of not lubing up my new TOB in my new clutch kit from a couple months ago, the TOB is already making noise slightly... I'm dropping the tranny this weekend to knock it out, but I'd really like to avoid exhaust leaks like i got last time I dropped my tranny/exhaust. I've heard you can rub RTV where the pipes meet, but I was wondering if there were any good techniques I could use?
 

nmcgrawj

Advanced Member
Sep 28, 2003
3,651
4
68
Indianapolis, IN
Aug 13, 2009
#2
  • Aug 13, 2009
  • #2
Do the pipes not fit together correctly?


I suppose if you had to, u could put some copper rtv on the joints. But if everything is straight and tight, there shouldnt be any leaks.
 
3

302GTS

If you need herpes, I'm your man!
Apr 20, 2009
481
2
18
Largo, FL
Aug 13, 2009
#3
  • Aug 13, 2009
  • #3
nmcgrawj said:
Do the pipes not fit together correctly?


I suppose if you had to, u could put some copper rtv on the joints. But if everything is straight and tight, there shouldnt be any leaks.
Click to expand...
Well last time I dropped the exhaust, it was the stock h-pipe/stock catback. Now, I'm running a newly added BBK o/r x-pipe, so hopefully it should be an easy fix.
 

94-302-vert

Active Member
Aug 16, 2004
1,947
2
36
NE CT
Aug 13, 2009
#4
  • Aug 13, 2009
  • #4
get teh pipe snug, then manhandle it a round so it will seat for the msot prat. snug it down then start the car and get things to heat up a bit (about a minute or so) then hit the bolts with an impact wrench... this usually works for me...
 

True 5.0

Member
Sep 22, 2006
237
0
17
Southeastern Wisconsin
Aug 13, 2009
#5
  • Aug 13, 2009
  • #5
Don't be a doof like I was the first time I went to connect my X-pipe to my headers. I slid the collars up and cranked them down and proceeded to crush the header cone. I didn't have the cup properly oriented and ended up with a horrid exhaust leak. To fix the problem I had to replace my headers with new ones.

Slowly work the bolts up and wiggle the X-pipe around to make sure the cup and cone are properly seated - especially if the X-pipe was installed before. I wouldn't waste my time with the silicone as that just burns off anyway.
 
3

302GTS

If you need herpes, I'm your man!
Apr 20, 2009
481
2
18
Largo, FL
Aug 13, 2009
#6
  • Aug 13, 2009
  • #6
Sounds good, guys. I'll be doing the job next Wednesday, and I plan on making a few changes since last time I dropped my tranny to do my clutch. I figured it'd be a great idea to get a case of beer for the night. Ended up with a loose tranny mount, exhaust leak from passenger header, no reverse lights, and a ****ty job on the throwout bearing obviously!
 

Zero Signal

Active Member
Feb 24, 2003
2,633
2
46
Tucson, AZ
Aug 14, 2009
#7
  • Aug 14, 2009
  • #7
I agree, don't bother with RTV since it will burn off, if not immediately, within a few hundred miles I guarantee. As described above, you have to wiggle, tighten, wiggle tighten to make sure everything is seated right. If it still leaks (like mine did) I don't know. I wish there was a flexible asbestos collector gasket out there we could use, but I have never found one.
 

Dan95-5.0

Active Member
Jun 14, 2003
1,110
0
36
Manitoba, Canada
Aug 15, 2009
#8
  • Aug 15, 2009
  • #8
Zero Signal said:
I wish there was a flexible asbestos collector gasket out there we could use, but I have never found one.
Click to expand...

Walker 31540
 
3

302GTS

If you need herpes, I'm your man!
Apr 20, 2009
481
2
18
Largo, FL
Aug 15, 2009
#9
  • Aug 15, 2009
  • #9
Dan95-5.0 said:
Walker 31540
Click to expand...
You're a freaking God. How many will I need, one for each pipe connection? So four?
 

HISSIN50

"How long does it take to get help in here?
15 Year Member
Nov 29, 1999
31,179
34
129
Aug 15, 2009
#10
  • Aug 15, 2009
  • #10
Does that gasket come back to a Nissan? Is that correct?
 

Dan95-5.0

Active Member
Jun 14, 2003
1,110
0
36
Manitoba, Canada
Aug 15, 2009
#11
  • Aug 15, 2009
  • #11
Thank RIO5.0, not me. he told me about these gaskets. he had the same problem and he uses them all the time. just like i do now

just get one for whatever connection was leaking. its a 2 bolt exhaust gasket so just cut it so the outside is round. i put a thin coat of copper RTV on the ball and socket and slid one in. leak free.

not sure what application its for. just go down to your parts store and tell them them you need a exhaust gasket, Walker part number 31540.
 

HISSIN50

"How long does it take to get help in here?
15 Year Member
Nov 29, 1999
31,179
34
129
Aug 15, 2009
#12
  • Aug 15, 2009
  • #12


Thanks.
 
3

302GTS

If you need herpes, I'm your man!
Apr 20, 2009
481
2
18
Largo, FL
Aug 15, 2009
#13
  • Aug 15, 2009
  • #13
Thanks a whole lot. I'll be picking these up before Wednesday, when I'm doing the TOB.
 
You must log in or register to reply here.

Similar threads

Engine Suggestions on an engine rebuild. Stock cam/GT40Ps or aftermarket on both for a fun weekend driver?
  • MadSquirrelTech
  • Apr 28, 2026
  • Fox 5.0 Mustang Tech
  • 2
Replies
23
Views
828
Fox 5.0 Mustang Tech May 7, 2026
MadSquirrelTech
S
Drivetrain 8.8 Pinion and 302 rear main seal leaks after replacing. 93 5.0 with t-5
  • Steigy4827
  • Jun 23, 2025
  • Fox 5.0 Mustang Tech
Replies
10
Views
668
Fox 5.0 Mustang Tech Apr 1, 2026
Steigy4827
S
Spun rod bearing
  • Vas.quezzj
  • Feb 28, 2025
  • 1996 - 2004 SN95 Mustang -General/Talk-
Replies
2
Views
202
1996 - 2004 SN95 Mustang -General/Talk- Feb 28, 2025
RaggedGT
B
90Gt squeal/chirp when hot
  • Bvoss59
  • Jun 12, 2025
  • 1979 - 1995 (Fox, SN95.0, & 2.3L) -General/Talk-
  • 2
Replies
23
Views
686
1979 - 1995 (Fox, SN95.0, & 2.3L) -General/Talk- Jul 14, 2025
General karthief
A
Rough idle - cylinder 1 and 6 misfire HELP
  • austindavies935
  • Jul 24, 2025
  • SN95 4.6L Mustang Tech
Replies
12
Views
717
SN95 4.6L Mustang Tech Jul 24, 2025
gkomo
Share:
Bluesky Email Share Link
  • Mustang Forums
  • 1979 - 1995 (Fox, SN95.0, & 2.3L) -General/Talk-
  • 1994 - 1995 Specific Tech
Menu
Log in

Register

  • Forums
  • What's new
  • Media
  • Resources
  • Contact
  • Sponsor
X

Privacy & Transparency

We use cookies and similar technologies for the following purposes:

  • Personalized ads and content
  • Content measurement and audience insights

Do you accept cookies and these technologies?

X

Privacy & Transparency

We use cookies and similar technologies for the following purposes:

  • Personalized ads and content
  • Content measurement and audience insights

Do you accept cookies and these technologies?