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  • 1979 - 1995 (Fox, SN95.0, & 2.3L) -General/Talk-
  • Fox 5.0 Mustang Tech

Smoke In Steering Column

  • Thread starter Thread starter Detroiit
  • Start date Start date Aug 24, 2014

Detroiit

Active Member
May 27, 2014
305
59
38
Detroit MI.
Aug 24, 2014
#1
  • Aug 24, 2014
  • #1
I went to start my 90 mustang and a decent amount of smoke came out from where the key goes in.

It blew a 20 amp fuse and after I replaced the fuse I turned the key to start it and nothing happens. The dummy lights light up but no starter engagement..

I did push start it and parked it back in the garage.

Any ideas were I should start?
 

madspeed

Colonel Mustard
Founding Member
Nov 29, 1999
8,913
1,332
204
a van down by the river
Aug 24, 2014
#2
  • Aug 24, 2014
  • #2
sounds like the multifunction switch may have shorted out
 

jrichker

StangNet's favorite TOOL
In Remembrance. Thank you for your contributions
Mar 10, 2000
27,512
2,813
234
Dublin GA
Aug 24, 2014
#3
  • Aug 24, 2014
  • #3
Recall on Ford Ignition switches:

Revised 7-June-2014 to add Torx bit picture and source. Also added replacement ignition switch wiring pigtail picture, part numbers and sources.

Some of the symptoms of ignition switch problems are things that don’t work or are intermittent like radio, turn signals, wipers or heater.

There was a FREE recall on Ford ignition switches. They overheat and sometimes catch fire. That burns up the steering column and sometimes the car interior. Since this is very old information, you may not be able to get the switch replaced for free anymore. The auto parts stores sell the switches for $13-$15.







While you are working on the switch, check the wiring and connector closely. A replacement connector with new wiring pigtails is available from most auto parts stores

AutoZone and Advanced Auto Parts have the same Part Number: 434 - may have to order, not always in stock

Advanced Auto Parts alternate part number: PT5534



Saleen0679 was nice enough to dig this up for us awhile back: Replace a 1979-1993 Ignition Switch Assembly

Torx bit set from Advance Auto Parts



Autocraft torx bit set – have small hole in tip for tamper proof screws.
Part No. AC571/W1386 Cost approx. $12 +tax

Diagrams courtesy of Tmoss & Stang&2birds

Ignition switch wiring


Fuel, alternator, A/C and ignition wiring


See the following website for some help from Tmoss (diagram designer) & Stang&2Birds (website host) for help on 88-95 wiring http://www.veryuseful.com/mustang/tech/engine/ Everyone should bookmark this site.

Complete computer, actuator & sensor wiring diagram for 91-93 Mass Air Mustangs
http://www.veryuseful.com/mustang/tech/engine/images/91-93_5.0_EEC_Wiring_Diagram.gif

Complete computer, actuator & sensor wiring diagram for 88-91 Mass Air Mustangs
http://www.veryuseful.com/mustang/tech/engine/images/88-91_5.0_EEC_Wiring_Diagram.gif

Ignition switch wiring
http://www.veryuseful.com/mustang/tech/engine/images/IgnitionSwitchWiring.gif

Fuel, alternator, A/C and ignition wiring
http://www.veryuseful.com/mustang/tech/engine/images/fuel-alt-links-ign-ac.gif

O2 sensor wiring harness
http://www.veryuseful.com/mustang/tech/engine/images/mustangO2Harness.gif

Vacuum diagram 89-93 Mustangs
http://www.veryuseful.com/mustang/tech/engine/images/mustangFoxFordVacuumDiagram.jpg

HVAC vacuum diagram
http://www.veryuseful.com/mustang/tech/engine/images/Mustang_AC_heat_vacuum_controls.gif

TFI module differences & pin out
http://www.veryuseful.com/mustang/tech/engine/images/TFI_5.0_comparison.gif

Fuse box layout
http://www.veryuseful.com/mustang/tech/engine/images/MustangFuseBox.gif

87-92 power window wiring
http://www.veryuseful.com/mustang/tech/engine/images/mustang87-92 PowerWindowWiring.gif

93 power window wiring
http://www.veryuseful.com/mustang/tech/engine/images/mustang93PowerWindows.gif

Visual comparison of the Ford Fuel Injectors, picture by TMoss:
http://www.veryuseful.com/mustang/tech/engine/images/Ford_Injector_Guide.jpg
 

Detroiit

Active Member
May 27, 2014
305
59
38
Detroit MI.
Aug 24, 2014
#4
  • Aug 24, 2014
  • #4
Excellent bit of information. Thanks
 

stykthyn

I want to measure mine. It doesn't look that tall.
15 Year Member
Jul 6, 2006
5,232
2,652
223
gainesville
Aug 24, 2014
#5
  • Aug 24, 2014
  • #5
Nailed it. Ignition switch.
 

mikestang63

SN Certified Technician
Aug 27, 2012
11,606
8,859
214
In the garage
Aug 24, 2014
#6
  • Aug 24, 2014
  • #6
disconnect your battery before you do this. As jrichker said, when you have everything apart, check for burnt wiring leading to the switch and on the column.
 

Detroiit

Active Member
May 27, 2014
305
59
38
Detroit MI.
Aug 24, 2014
#7
  • Aug 24, 2014
  • #7
It was the neutral safety switch wire that is in the ignition switch. A previous owner hack wired it and it came apart and shorted on the metal cover under the column. So it is up and running again... Im going to the tuner on Tuesday the 26th.. Cant wait...
 
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