Tom C said:
It's too hard. Consider the Mustang 4-link suspension for a moment, specifically the UCA's. They are tasked with the double duty of controlling torsional movement of the axle (in conjunction with the LCA's) as well as controlling lateral deflection. In order to pull off both jobs, compromises must be made. These compromises become glaringly obvious during cornering.
As the suspension articulates in a turn, one UCA moves up and the other moves down. Meanwhile, the LCA's are doing the same. Now if you look at this from above, the axle mounting point of the LCA's remains equadistant from each other (relatively so anyways; with Ford production tolerances being what they are, we can only hope for so much). The UCA's however are a different story.
Since they're canted inward (relative to the axle) to control lateral deflection, the axle mounting points will continuously try to change their distance from each other. Since the axle tends to be fairly rigid, it isn't going to let this happen. Instead, the strain will be taken up by attempting to change the relative length of the UCA's. Again, the steel isn't going to stretch or compress much. The rubber bushings will however.
So as the axle articulates, all the bind created by those UCA's will be absorbed by the soft rubber bushings. If you replace them with poly or steel, the bushings can't deflect and huge amounts of bind is the result.
Now bind by itself isn't necessarily bad. In a sense, your springs are adding bind to the system as they are limiting suspension travel. The difference between good bind and bad bind is predictability.
We all know that our Mustangs have the tendency to understeer. They're nose heavy pigs. Understeer is to be expected. But at the limit of cornering threshhold, our 4-link rear suspensions give us this nasty little demon called "snap-oversteer." Basically, the suspension articulates to the point where huge amounts of bind is introduced into the system. This bind acts as artificial spring rate, effectively incresing the rate of our rear springs by a very noticeable amount. So what was a predictable understeer condition very rapidly (fractions of a second) becomes a oversteer condition. This is "snap-oversteer." I've felt it, both intentionally and unintentionally. It sucks.
Now if the bind increased in a linear rate, it would be fairly predictable. It doesn't though. It's a product of the angle and angle rate of change of the UCA's. It's also 100% dependant on the bushing material.
As I said before, if you're building a suspension where straightline acceleration is the main goal (drag racing), it doesn't really matter. Axle deflection is more of a concern than axle bind at articulation positions you won't see. However, if you are building a dual purpose car, where cornering ability is still desired, skip UCA bushing material that won't allow for compression and distortion. Better yet, get rid of the UCA's altogether, but that's another topic...
On Edit:
Well dang Dave. I guess I could have just copied and pasted from MM too.
