Technical Serivce Bulletins (TSP's) !!!

menasci

Member
Aug 17, 2003
640
1
16
Chandler, AZ
I think many of you will appreciate this.
Decided to type this up for you fellow Stangers!
Enjoy :nice:

Technical Service Bulletins

05-22-8
• WDS COP kit diagnostic tips – coil on plug (COP) ignition systems – Engine misfire or rough running

05-18-7
• Wiring – Soldering a crimping repairs – Service tips

05-16-11
• Safety belt retraction speed

05-9-18
• Discharged battery – Charging service tips

05-03-10
• Safety Belt WEB stop button service

04-24-14
• General PCM programming procedures

04-24-5
• Rear window defroster grid/integral antenna diagnosis and repair – Terminal tab repair

04-24-3
• Leather-wrapped steering wheel – Leather coming loose

04-21-6
• Exhaust leak – cracked or separated right side exhaust pipe – 3.8L and 3.9L engines

04-19-8
• Manual transmission hard to shift into first/reverse from a stop

04-17-4
• Malfunction Indicator Lamp (MIL) illuminated – System lean diagnostic trouble codes (DTC’s) – Service tips

04-15-6
• TR3650 Manual transmission – Jumps out of gear 2nd and/or 3rd – Clash noise and/or raspy feel on gear engagement

04-11-1
• Drivability – Streamlined diagnostic procedure for vehicles with MIL on and DTCS P0401, P0402, P1400, or P1401 – Additional symptoms may include runs rough , lacks power, surge, poor fuel economy

04-5-3
• Climate control – Rattle noise from instrument panel vents – Difficult to adjust
• Noise – Climate control – Rattle from instrument panel vents – difficult to adjust

04-1-2
• Body – Interior trim – Headliner sagging in rear

03-25-6
• Engine – Romeo built 4.6L 2V – Tick noise from engine – engines built before 9/17/2003

03-25-5
• Paint – Pin holes and/or paint delaminating on vehicle hood – Vehicles built 6/1/2001 through 3/1/2003 only

03-23-2
• Body – Mirror – Exterior mirror glass and motor replacement – Service tips

03-20-3
• Drivability – Malfunction indicator lamp (MIL) illuminated with DTC’s P0442, P0456, P0457, P1442 or check fuel cap lamp illuminated with DTC P0457

03-18-1
• Electrical – Remote keyless entry (RKE) – service tips

03-14-8
• Transmission – New transmission cooler flusher – Service tips

03-9-5
Suspension – Clunk or pop noise heard from rear suspension – Mustang Cobra only – Service tips
• Noise – Clunk or pop noise from rear suspension – Mustang Cobra only – Service tips

03-6-2
• Engine – Cylinder head deck leak – 4.6 and 5.4L engines – New “Service-Only” gasket and cylinder head kits availability

03-1-5
• Trim – Passenger seat rubs against door panel

02-23-4
• Diagnostic trouble code (DTC) – P1635 and/or P1639 present after powertrain control module (PCM) or instrument cluster replacement – gasoline engine vehicles only
• Lamp - 4x4 lamp illuminated after power train control module (PCM) or instrument cluster replacement – gasoline engine vehicles only
• Speedometer – Inaccurate and/or inoperative after powertrain control module (PCM) or instrument cluster replacement – Gasoline vehicles only

02-22-1
• Drivability – Surge/rolling idle – Gear driven synchronizers – Incorrect installation – Camshaft position synchronizer (CMP) installation tool correct application
• Engine – Gear driven synchronizers – Incorrect installation – Camshaft position synchronizer (CMP) installation tool correct application.

02-21-13
• Engine – Straightedge procedure for checking cylinder head and block flatness

02-17-8
• Noise – Wind noise from the “A” pillar area

02-17-6
• Lamp – Brake – Inadvertent disabling of brake shift interlock

02-11-4
• Engine – New gasket remover/cleaner and service tips for aluminum heads and blocks

02-9-8
• Body – Convertible top boot fit

02-5-4
• Engine – 4.6L – Front end accessory drive (FEAD) belt slips off water pump pulley when splashed with water

02-2-2
• Coolant – Coolant seepage at intake manifold cross-over – Vehicles equipped with 4.6L 2V engine only
• Engine – 4.6L 2V – Coolant seepage at intake manifold cross-over

02-1-9
• Engine – Engine oil – Recommended applications for SAE 5W-20 and SAE 5W-30 motor oils – Gasoline and flexible fuel vehicles only

01-24-6
• Engine – Engine oil system priming procedures – Service tips

01-23-6
• Engine coolant – Propylene glycol – Ford motor company position on engine coolants made from propylene glycol
• Engine coolant – Propylene glycol-based – Ford motor company position on propylene glycol-based engine coolants

01-23-5
• Transmission – T-45 manual transmission – Stuck in reverse – Difficult to shift into reverse – Pops out of reverse

01-21-13
• Drivability – Diagnostic trouble codes (DTC) P0500, P1502 and/or U1039 continental models only 0 Sticking or binding ignition lock cylinder – High effort when turning ignition switch
• Electrical – Sticking or binding ignition lock cylinder – High effort when turning ignition switch

01-15-6
• Climate control – Repeat heater core failure
• Cooling system – Repeat heater core failure

01-13-7
• Noise – “Clunk” noise heard on 2-1 downshift vehicles equipped with 4R70W automatic transmission
• Transmission – 4R70W – “Clunk” noise heard from transmission on 2-1 downshift

01-12-3
• Drivability – Detonation or spark knock on heavy acceleration – Mustang Bullitt GT vehicles only
• Engine – 4.6L 2V – Detonation or spark knock on heavy acceleration – Mustang Bullitt GT vehicles only

01-10-12
• Wiring – Wire harness terminal repair kit and wire splice procedure

01-9-7
• Drivability – HO2S (Heated Oxygen Sensor), catalyst, and fuel system monitors – Service tips – OBD II vehicles only

01-6-2
• Passive anti-theft system (PATS) – Diagnostic service tips

01-5-8
• Noise – “Ticking” or “Clicking” from transmission – Heard in 1st gear only – Vehicles equipped with 4R70W automatic transmission only
• Transmission – 4R70W – “Ticking” or “Clicking” noise from transmission – Heard in 1st gear only – Vehicles equipped with 4R70W automatic transmission only

01-4-8
• Engine – 3.8L – Oil pump liquid injection seal (LIS) gasket service procedure – Mustang vehicles equipped with 3.8L Engine –Vehicles produced11/27/2000 through 6/30/2001 – Service tips

01-3-1
• Drivability – Malfunction indicator lamp (MIL) illuminated with diagnostic trouble code (DTC) P0442
• Electrical – Lamp – Malfunction indicator lamp (MIL) illuminated with diagnostic trouble code (DTC) P0442
• Transmission – 4R70W – Slip/bump on 1-2 shift – Harsh 2-3 shift – Malfunction indicator lamp (MIL) illuminated with DTC P0442

00-23-10
• Transmission – Fluid in-line filter kit – Repeat repairs of transmission – Service tips
 
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jasonh_86 said:
ohh.. i see the years now.. i think :shrug:

yeah, it's weird.
I typed it up exactly as the orignal report from Ford.
I think it posts the Year-Day-Month.
However some say something like: 04-24-14
Not sure what that means. :shrug:

This should be for all Mustangs from 99 - 04
 
menasci said:
I think many of you will appreciate this.
Decided to type this up for you fellow Stangers!

05-9-18
• Discharged battery – Charging service tips

04-24-14
• General PCM programming procedures

So what is it? Year/month/day or Year/day/day?????

:Teh-Win: