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  • 1996 - 2004 SN95 Mustang -General/Talk-
  • SN95 4.6L Mustang Tech

Technical Serivce Bulletins (TSP's) !!!

  • Thread starter Thread starter menasci
  • Start date Start date Nov 7, 2005

menasci

Member
Aug 17, 2003
640
1
16
Chandler, AZ
Nov 7, 2005
#1
  • Nov 7, 2005
  • #1
I think many of you will appreciate this.
Decided to type this up for you fellow Stangers!
Enjoy

Technical Service Bulletins

05-22-8
• WDS COP kit diagnostic tips – coil on plug (COP) ignition systems – Engine misfire or rough running

05-18-7
• Wiring – Soldering a crimping repairs – Service tips

05-16-11
• Safety belt retraction speed

05-9-18
• Discharged battery – Charging service tips

05-03-10
• Safety Belt WEB stop button service

04-24-14
• General PCM programming procedures

04-24-5
• Rear window defroster grid/integral antenna diagnosis and repair – Terminal tab repair

04-24-3
• Leather-wrapped steering wheel – Leather coming loose

04-21-6
• Exhaust leak – cracked or separated right side exhaust pipe – 3.8L and 3.9L engines

04-19-8
• Manual transmission hard to shift into first/reverse from a stop

04-17-4
• Malfunction Indicator Lamp (MIL) illuminated – System lean diagnostic trouble codes (DTC’s) – Service tips

04-15-6
• TR3650 Manual transmission – Jumps out of gear 2nd and/or 3rd – Clash noise and/or raspy feel on gear engagement

04-11-1
• Drivability – Streamlined diagnostic procedure for vehicles with MIL on and DTCS P0401, P0402, P1400, or P1401 – Additional symptoms may include runs rough , lacks power, surge, poor fuel economy

04-5-3
• Climate control – Rattle noise from instrument panel vents – Difficult to adjust
• Noise – Climate control – Rattle from instrument panel vents – difficult to adjust

04-1-2
• Body – Interior trim – Headliner sagging in rear

03-25-6
• Engine – Romeo built 4.6L 2V – Tick noise from engine – engines built before 9/17/2003

03-25-5
• Paint – Pin holes and/or paint delaminating on vehicle hood – Vehicles built 6/1/2001 through 3/1/2003 only

03-23-2
• Body – Mirror – Exterior mirror glass and motor replacement – Service tips

03-20-3
• Drivability – Malfunction indicator lamp (MIL) illuminated with DTC’s P0442, P0456, P0457, P1442 or check fuel cap lamp illuminated with DTC P0457

03-18-1
• Electrical – Remote keyless entry (RKE) – service tips

03-14-8
• Transmission – New transmission cooler flusher – Service tips

03-9-5
• Suspension – Clunk or pop noise heard from rear suspension – Mustang Cobra only – Service tips
• Noise – Clunk or pop noise from rear suspension – Mustang Cobra only – Service tips

03-6-2
• Engine – Cylinder head deck leak – 4.6 and 5.4L engines – New “Service-Only” gasket and cylinder head kits availability

03-1-5
• Trim – Passenger seat rubs against door panel

02-23-4
• Diagnostic trouble code (DTC) – P1635 and/or P1639 present after powertrain control module (PCM) or instrument cluster replacement – gasoline engine vehicles only
• Lamp - 4x4 lamp illuminated after power train control module (PCM) or instrument cluster replacement – gasoline engine vehicles only
• Speedometer – Inaccurate and/or inoperative after powertrain control module (PCM) or instrument cluster replacement – Gasoline vehicles only

02-22-1
• Drivability – Surge/rolling idle – Gear driven synchronizers – Incorrect installation – Camshaft position synchronizer (CMP) installation tool correct application
• Engine – Gear driven synchronizers – Incorrect installation – Camshaft position synchronizer (CMP) installation tool correct application.

02-21-13
• Engine – Straightedge procedure for checking cylinder head and block flatness

02-17-8
• Noise – Wind noise from the “A” pillar area

02-17-6
• Lamp – Brake – Inadvertent disabling of brake shift interlock

02-11-4
• Engine – New gasket remover/cleaner and service tips for aluminum heads and blocks

02-9-8
• Body – Convertible top boot fit

02-5-4
• Engine – 4.6L – Front end accessory drive (FEAD) belt slips off water pump pulley when splashed with water

02-2-2
• Coolant – Coolant seepage at intake manifold cross-over – Vehicles equipped with 4.6L 2V engine only
• Engine – 4.6L 2V – Coolant seepage at intake manifold cross-over

02-1-9
• Engine – Engine oil – Recommended applications for SAE 5W-20 and SAE 5W-30 motor oils – Gasoline and flexible fuel vehicles only

01-24-6
• Engine – Engine oil system priming procedures – Service tips

01-23-6
• Engine coolant – Propylene glycol – Ford motor company position on engine coolants made from propylene glycol
• Engine coolant – Propylene glycol-based – Ford motor company position on propylene glycol-based engine coolants

01-23-5
• Transmission – T-45 manual transmission – Stuck in reverse – Difficult to shift into reverse – Pops out of reverse

01-21-13
• Drivability – Diagnostic trouble codes (DTC) P0500, P1502 and/or U1039 continental models only 0 Sticking or binding ignition lock cylinder – High effort when turning ignition switch
• Electrical – Sticking or binding ignition lock cylinder – High effort when turning ignition switch

01-15-6
• Climate control – Repeat heater core failure
• Cooling system – Repeat heater core failure

01-13-7
• Noise – “Clunk” noise heard on 2-1 downshift vehicles equipped with 4R70W automatic transmission
• Transmission – 4R70W – “Clunk” noise heard from transmission on 2-1 downshift

01-12-3
• Drivability – Detonation or spark knock on heavy acceleration – Mustang Bullitt GT vehicles only
• Engine – 4.6L 2V – Detonation or spark knock on heavy acceleration – Mustang Bullitt GT vehicles only

01-10-12
• Wiring – Wire harness terminal repair kit and wire splice procedure

01-9-7
• Drivability – HO2S (Heated Oxygen Sensor), catalyst, and fuel system monitors – Service tips – OBD II vehicles only

01-6-2
• Passive anti-theft system (PATS) – Diagnostic service tips

01-5-8
• Noise – “Ticking” or “Clicking” from transmission – Heard in 1st gear only – Vehicles equipped with 4R70W automatic transmission only
• Transmission – 4R70W – “Ticking” or “Clicking” noise from transmission – Heard in 1st gear only – Vehicles equipped with 4R70W automatic transmission only

01-4-8
• Engine – 3.8L – Oil pump liquid injection seal (LIS) gasket service procedure – Mustang vehicles equipped with 3.8L Engine –Vehicles produced11/27/2000 through 6/30/2001 – Service tips

01-3-1
• Drivability – Malfunction indicator lamp (MIL) illuminated with diagnostic trouble code (DTC) P0442
• Electrical – Lamp – Malfunction indicator lamp (MIL) illuminated with diagnostic trouble code (DTC) P0442
• Transmission – 4R70W – Slip/bump on 1-2 shift – Harsh 2-3 shift – Malfunction indicator lamp (MIL) illuminated with DTC P0442

00-23-10
• Transmission – Fluid in-line filter kit – Repeat repairs of transmission – Service tips
 

jasonh_86

I
May 20, 2005
1,156
2
48
Arkansas
Nov 7, 2005
#2
  • Nov 7, 2005
  • #2
ohh.. i see the years now.. i think
 

menasci

Member
Aug 17, 2003
640
1
16
Chandler, AZ
Nov 7, 2005
#3
  • Nov 7, 2005
  • #3
jasonh_86 said:
ohh.. i see the years now.. i think
Click to expand...

yeah, it's weird.
I typed it up exactly as the orignal report from Ford.
I think it posts the Year-Day-Month.
However some say something like: 04-24-14
Not sure what that means.

This should be for all Mustangs from 99 - 04
 

1low03gt

20+ Year Stangneter
May 24, 2004
708
11
38
Cold Hell,Ontario,Canada!!
Nov 7, 2005
#4
  • Nov 7, 2005
  • #4
Thanks ,these things are always useful.I myself try to keep up to date on TSB's aswell.It's always good to fix things before warranty is done ...even if it doesn't need to be,no what i mean .
 

tomustang

Psychotic Member
Founding Member
Jun 8, 2000
3,434
2
78
McLean Hospital
Nov 7, 2005
#5
  • Nov 7, 2005
  • #5
why didn't you just copy/paste it from the web?
 

menasci

Member
Aug 17, 2003
640
1
16
Chandler, AZ
Nov 7, 2005
#6
  • Nov 7, 2005
  • #6
tomustang said:
why didn't you just copy/paste it from the web?
Click to expand...

I didn't get it from the web.
Didn't know I could without paying $$.
I just went to Ford dealer and they printed me out a copy.
 

tomustang

Psychotic Member
Founding Member
Jun 8, 2000
3,434
2
78
McLean Hospital
Nov 7, 2005
#7
  • Nov 7, 2005
  • #7
http://www.alldata.com/recalls/index.html
 

menasci

Member
Aug 17, 2003
640
1
16
Chandler, AZ
Nov 7, 2005
#8
  • Nov 7, 2005
  • #8
tomustang said:
http://www.alldata.com/recalls/index.html
Click to expand...

Damn. Thought I was special.
Oh well.
Anyhow, the one I posted does have a bit more info.
 

GDawg

Founding Member
Mar 22, 2002
1,469
19
68
Nevada
Nov 8, 2005
#9
  • Nov 8, 2005
  • #9
menasci said:
I think many of you will appreciate this.
Decided to type this up for you fellow Stangers!

05-9-18
• Discharged battery – Charging service tips

04-24-14
• General PCM programming procedures
Click to expand...

So what is it? Year/month/day or Year/day/day?????

:Teh-Win:
 

menasci

Member
Aug 17, 2003
640
1
16
Chandler, AZ
Nov 8, 2005
#10
  • Nov 8, 2005
  • #10
GDawg said:
So what is it? Year/month/day or Year/day/day?????

:Teh-Win:
Click to expand...

LOL. I have no idea.
That is just they way Ford has it printed on the TSB report they gave me.
I typed it up exactly as it was.
 
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