• Mustang Forums
  • 1996 - 2004 SN95 Mustang -General/Talk-
  • SN95 4.6L Mustang Tech

TPS Sensor can't be removed!!!

  • Thread starter Thread starter 97gtconv.
  • Start date Start date May 7, 2006

97gtconv.

Member
Jul 31, 2003
244
0
16
Lock Haven, PA
May 7, 2006
#1
  • May 7, 2006
  • #1
Alright, I bought a Granatelli plenum and a BBK 75mm throttle body to put on my stang. I however cannot get one of the screws out for the TPS sensor. I had to use a pair of vise grips just get the one out and that doesn't even work on the other one. It just keeps tearing it up more. Any idea's??? How much for a new TPS ??
 

mity2

I like Pro3 and all I got was this crappy CT.
Jul 24, 2003
2,872
3
48
StateCollege PA
May 7, 2006
#2
  • May 7, 2006
  • #2
I think new TPS is like 50bucks from advanced Auto. It wasn't that expensive
 

COramprat

...I can take it. I think.
20+ Year Stangneter
Mar 2, 2003
8,474
1,463
223
Sea of Tranquility
May 7, 2006
#3
  • May 7, 2006
  • #3
I took mine to work and had one of our mechanics take out the screw. Put the TB in a vise and used a screwdriver with a good bite. The locktite is what holds it in place and is why it is so hard to remove.
 

97gtconv.

Member
Jul 31, 2003
244
0
16
Lock Haven, PA
May 7, 2006
#4
  • May 7, 2006
  • #4
what a pain in the a$$. why the hell did they put locktide on it??
 

mity2

I like Pro3 and all I got was this crappy CT.
Jul 24, 2003
2,872
3
48
StateCollege PA
May 7, 2006
#5
  • May 7, 2006
  • #5
because if TPS screw loosen, and TPS move, it'll do all sorts of funky thing
 

COramprat

...I can take it. I think.
20+ Year Stangneter
Mar 2, 2003
8,474
1,463
223
Sea of Tranquility
May 7, 2006
#6
  • May 7, 2006
  • #6
You can heat the screw to melt the locktite but you may melt the sensor too...I'd try a soldering iron if you have one. Maybve spray the piss out of it with some PBBlaster or something.
 

97gtconv.

Member
Jul 31, 2003
244
0
16
Lock Haven, PA
May 7, 2006
#7
  • May 7, 2006
  • #7
i taped up the connection port and sprayed it with wd40. didn't work
 

damacman

Member
Aug 12, 2003
529
0
16
Phoenix, AZ
May 7, 2006
#8
  • May 7, 2006
  • #8
Two suggestions:

1. Use a pair of good diagonal cutters. Come at the stuck screw head on (not perpindicular to it) and squeeze the cutters so that they bite right into the sides of the head at the center. While keeping the cutters pinched tightly, see if you can break the screw loose.

2. Use a dremel tool with a cut-off wheel and simply cut the head right off the screw.

Lucky for me, I was able to free both screws without too much pain when I upgraded my T/B.
 

GDawg

Founding Member
Mar 22, 2002
1,469
19
68
Nevada
May 7, 2006
#9
  • May 7, 2006
  • #9
I used a dremel to cut a deep thick slot so I could use a flathead screwdriver. I have a "T" type tool that has a flat head on it and you can really get some torque on the screw.
 

97gtconv.

Member
Jul 31, 2003
244
0
16
Lock Haven, PA
May 7, 2006
#10
  • May 7, 2006
  • #10
thanks for the replies everyone
 
You must log in or register to reply here.

Similar threads

S
Fox '87 GT can't get to stay running
  • spilly
  • Mar 29, 2026
  • 1979 - 1995 (Fox, SN95.0, & 2.3L) -General/Talk-
  • 2
Replies
26
Views
567
1979 - 1995 (Fox, SN95.0, & 2.3L) -General/Talk- Apr 25, 2026
CAMTWO1070
S
Fuel ‘88 GT Runs Rich Cold — Fixes Itself When I Unplug Sensors (ECT, MAF, O2, etc.)
  • Sufarry
  • Nov 6, 2025
  • Fox 5.0 Mustang Tech
Replies
12
Views
714
Fox 5.0 Mustang Tech Nov 9, 2025
Mustang5L5
F
Trouble Shooting Sudden Shift of AFR at low RPM
  • Farva_84
  • Jun 6, 2025
  • SN95 4.6L Mustang Tech
Replies
8
Views
445
SN95 4.6L Mustang Tech Jun 8, 2025
Farva_84
F
SURGING IDLE / NO IDLE CHECKLIST FOR 1996–1998 MUSTANG GT (4.6L 2V) - Work In Progress
  • Noobz347
  • Aug 30, 2025
  • 1996 - 2004 SN95 Mustang -General/Talk-
Replies
0
Views
662
1996 - 2004 SN95 Mustang -General/Talk- Aug 30, 2025
Noobz347
G
2006 Mustang GT o2 Sensor Wiring Issue Car Bogging/Choking
  • GCantero93
  • Sep 5, 2025
  • 2005 - 2009 Specific Tech
Replies
4
Views
803
2005 - 2009 Specific Tech Sep 6, 2025
Noobz347
Share:
Bluesky Email Share Link
  • Mustang Forums
  • 1996 - 2004 SN95 Mustang -General/Talk-
  • SN95 4.6L Mustang Tech
Menu
Log in

Register

  • Forums
  • What's new
  • Media
  • Resources
  • Contact
  • Sponsor
X

Privacy & Transparency

We use cookies and similar technologies for the following purposes:

  • Personalized ads and content
  • Content measurement and audience insights

Do you accept cookies and these technologies?

X

Privacy & Transparency

We use cookies and similar technologies for the following purposes:

  • Personalized ads and content
  • Content measurement and audience insights

Do you accept cookies and these technologies?