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  • 1996 - 2004 SN95 Mustang -General/Talk-
  • SN95 4.6L Mustang Tech

What is needed for header swap?

  • Thread starter Thread starter GTFTW
  • Start date Start date Mar 19, 2011
G

GTFTW

Member
Jun 9, 2010
51
1
6
Mar 19, 2011
#1
  • Mar 19, 2011
  • #1
I was wondering what I needed to swap in some LT's. New header gaskets? 02 extenders? Thanks
 

txredgt

10 Year Member
Oct 26, 2009
1,343
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69
Mar 19, 2011
#2
  • Mar 19, 2011
  • #2
GTFTW said:
I was wondering what I needed to swap in some LT's. New header gaskets? 02 extenders? Thanks
Click to expand...

Add to that list a new midpipe as well. Also I believe most people use different header bolts as well but I'm not 100% sure on that point.
 
G

GTFTW

Member
Jun 9, 2010
51
1
6
Mar 20, 2011
#3
  • Mar 20, 2011
  • #3
ahall2004 said:
Add to that list a new midpipe as well. Also I believe most people use different header bolts as well but I'm not 100% sure on that point.
Click to expand...

Ya ive got the shorty midpipe. I just wanna make sure i provide the installer with EVERYTHING he needs to do the swap. Thanks
 

Dark04GT

10 Year Member
Apr 27, 2008
758
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NC
Mar 20, 2011
#4
  • Mar 20, 2011
  • #4
1) New ford OEM header gaskets
2) New matching brand shorty midpipe (ex: MAC w/ MAC etc.... so you don't have to custom fit things)
3) Optional- New locking header bolts. Not mandatory but will keep those headers on there tight.

That should be everything.
 

blackfang

Founding Member
Dec 17, 2001
1,290
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Richmond, Va
Mar 20, 2011
#5
  • Mar 20, 2011
  • #5
Get some motor mounts while you are at it. That would be a perfect time to upgrade or replace some damaged ones. You can re-use the stock bolts, but if you want to spend the extra coin then get the locking bolts. I re-used my stock ones with no issues.
 
G

GTFTW

Member
Jun 9, 2010
51
1
6
Mar 20, 2011
#6
  • Mar 20, 2011
  • #6
Dark04GT said:
1) New ford OEM header gaskets
2) New matching brand shorty midpipe (ex: MAC w/ MAC etc.... so you don't have to custom fit things)
3) Optional- New locking header bolts. Not mandatory but will keep those headers on there tight.

That should be everything.
Click to expand...

And the 02 extenders right? Or are they not required?

thanks guys
 

Dark04GT

10 Year Member
Apr 27, 2008
758
62
59
NC
Mar 21, 2011
#7
  • Mar 21, 2011
  • #7
GTFTW said:
And the 02 extenders right? Or are they not required?

thanks guys
Click to expand...

You can request with your tune that they eliminate the rear two oxygen sensors....meaning you don't really need extenders or mil eliminators. I have extenders on mine with cats and mine is running a CEL. Need to get back to my tuner and turn those sensors off....
 

usaf_branham

15 Year Member
Oct 30, 2008
927
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Boston
Mar 21, 2011
#8
  • Mar 21, 2011
  • #8
if your doing it yourself, make sure you remove your original exhaust studs. you WILL NOT be able to reuse the nuts on the the back side of the manifolds... with bbk headers, the nuts would not fit on the studs... i had a NASTY exhaust leak for a long time. I have since switched to stage 8 locking fasteners, and have not had a problem since. They are around 50 bucks and well worth it... i had several nuts on the original studs come loose and you will find out very fast how un-easy it is to install everything...

make sure that you drop the k-member and use an engine support to do the job, otherwise your going going to be VERY unhappy with the results. Its a very time consuming project... but IMHO its worth it in the end.

i suggest,
stock exhaust gaskets, or percy's seal for goods
stage 8 locking fasteners
02 sims
after market H pipe (sounds better than x imo)
new hardware for the midpipe

and a tune...
 
G

GTFTW

Member
Jun 9, 2010
51
1
6
Mar 22, 2011
#9
  • Mar 22, 2011
  • #9
usaf_branham said:
if your doing it yourself, make sure you remove your original exhaust studs. you WILL NOT be able to reuse the nuts on the the back side of the manifolds... with bbk headers, the nuts would not fit on the studs... i had a NASTY exhaust leak for a long time. I have since switched to stage 8 locking fasteners, and have not had a problem since. They are around 50 bucks and well worth it... i had several nuts on the original studs come loose and you will find out very fast how un-easy it is to install everything...

make sure that you drop the k-member and use an engine support to do the job, otherwise your going going to be VERY unhappy with the results. Its a very time consuming project... but IMHO its worth it in the end.

i suggest,
stock exhaust gaskets, or percy's seal for goods
stage 8 locking fasteners
02 sims
after market H pipe (sounds better than x imo)
new hardware for the midpipe

and a tune...
Click to expand...

Ok so far I've ordered some BBK header gaskets, a shorty prochamber, and locking bolts. Im not worried about the 02 sensors since I can easily turn them off with my SCT. Now Im just debating on going with either chrome or ceramic longtubes (both come with midpipe mounting hardware). I really would rather not spend the extra $150 for ceramic LT's if i don't necessarily NEED them
 
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