• Mustang Forums
  • 1996 - 2004 SN95 Mustang -General/Talk-
  • SN95 4.6L Mustang Tech

What is this?? Why Leaking??

  • Thread starter Thread starter Origommi
  • Start date Start date Jul 20, 2006
Prev
  • 1
  • 2
First Prev 2 of 2
M

motorjock205

New Member
Apr 9, 2006
8
0
0
Odessa, Texas
Jul 22, 2006
#21
  • Jul 22, 2006
  • #21
Start Simple

First of all, everyone keeps saying "thermostat gasket"...actually, the Mustang uses a large O-Ring instead of a gasket to seal the thermostat. They are only a couple of bucks at Auto Zone or Oreilly's. Second, I'd replace the spring type hose clamp with a worm gear type hose clamp. As someone pointed out, they weaken over time and should be replaced. Third, depending on how old your car is, while you're at it replacing the O-ring and hose clamp, may as well eliminate immediate future worries by replacing the upper radiator hose while your there.

My 96 GT was doing the same thing not long ago, and I replaced the O-Ring, new thermostat, and still had a leak. Turned out the upper radiator hose was old and appeared fine on the outside, but it was deteriorated on the inside and was actually allowing fluid to seep between the layers of the hose and leak out at the end...At first, I thought I had a cracked intake manifold, and never could get it to leak while I was watching it, but it would leak after I had parked it overnight...I could see the green puddle in the valley between the heads under the intake and couldn't trace the leak...Start simple and replace the easy stuff first...if you continue to have a leak after that, then it may be time to look at the intake itself as the point of failure.
 
K

Kilgore Trout

Fried or Broiled ?
10 Year Member
Mar 30, 2005
4,749
95
134
Jul 22, 2006
#22
  • Jul 22, 2006
  • #22
motorjock205 said:
-a large O-Ring instead of a gasket to seal the thermostat. They are only a couple of bucks at Auto Zone or Oreilly's.
-replace the spring type hose clamp with a worm gear type hose clamp.
-replacing the upper radiator hose while your there
Click to expand...
Yep

One more thing though, as was said be careful!!!

Do not go and crack your intake accidently while doing the thermostat work

Do not strip out any of the bolts either...

Best to pretend that plastic intake manifold is made of glass when working with it.
 

GDawg

Founding Member
Mar 22, 2002
1,469
19
68
Nevada
Jul 22, 2006
#23
  • Jul 22, 2006
  • #23
motorjock205 said:
First of all, everyone keeps saying "thermostat gasket"...actually, the Mustang uses a large O-Ring instead of a gasket to seal the thermostat. They are only a couple of bucks at Auto Zone or Oreilly's. Second, I'd replace the spring type hose clamp with a worm gear type hose clamp. As someone pointed out, they weaken over time and should be replaced. Third, depending on how old your car is, while you're at it replacing the O-ring and hose clamp, may as well eliminate immediate future worries by replacing the upper radiator hose while your there.

My 96 GT was doing the same thing not long ago, and I replaced the O-Ring, new thermostat, and still had a leak. Turned out the upper radiator hose was old and appeared fine on the outside, but it was deteriorated on the inside and was actually allowing fluid to seep between the layers of the hose and leak out at the end...At first, I thought I had a cracked intake manifold, and never could get it to leak while I was watching it, but it would leak after I had parked it overnight...I could see the green puddle in the valley between the heads under the intake and couldn't trace the leak...Start simple and replace the easy stuff first...if you continue to have a leak after that, then it may be time to look at the intake itself as the point of failure.
Click to expand...


I would do that first before you spend more money on an intake. The "O" ring, clamp and even the hose are not that expensive. Try that first, if it still leaks then it is most likely your manifold (with plastic crossover) as mentioned above. Most of these do crack at some point. If your's is cracked PM me, I have a non-PI with aluminum crossover I'll let go for cheap.

P.S. See sig for the notorious PI intake replacement.
 
Prev
  • 1
  • 2
First Prev 2 of 2
You must log in or register to reply here.

Similar threads

K
86 GT Water Pump
  • Kade5114
  • May 11, 2026
  • 1979 - 1995 (Fox, SN95.0, & 2.3L) -General/Talk-
Replies
3
Views
80
1979 - 1995 (Fox, SN95.0, & 2.3L) -General/Talk- May 11, 2026
nickyb
H
Electrical 2003 GT convertible battery drain
  • Huggybear56
  • May 31, 2026
  • SN95 4.6L Mustang Tech
Replies
1
Views
60
SN95 4.6L Mustang Tech May 31, 2026
Bronco2fan
B
M
Help! 2003 GT misfire when hot
  • Modular03
  • Feb 10, 2026
  • SN95 4.6L Mustang Tech
Replies
4
Views
334
SN95 4.6L Mustang Tech Feb 13, 2026
Mustang5L5
L
Car has been overheating. Not sure what is causing it. Any help would be appreciated.
  • Luckysgirl
  • Jun 2, 2026
  • 1996 - 2004 SN95 Mustang -General/Talk-
Replies
2
Views
68
1996 - 2004 SN95 Mustang -General/Talk- Jun 2, 2026
Luckysgirl
L
C
C4 trans help needed
  • CPH89LX
  • Apr 26, 2026
  • 1979 - 1995 (Fox, SN95.0, & 2.3L) -General/Talk-
Replies
6
Views
165
1979 - 1995 (Fox, SN95.0, & 2.3L) -General/Talk- Apr 28, 2026
CPH89LX
C
Share:
Bluesky Email Share Link
  • Mustang Forums
  • 1996 - 2004 SN95 Mustang -General/Talk-
  • SN95 4.6L Mustang Tech
Menu
Log in

Register

  • Forums
  • What's new
  • Media
  • Resources
  • Contact
  • Sponsor
X

Privacy & Transparency

We use cookies and similar technologies for the following purposes:

  • Personalized ads and content
  • Content measurement and audience insights

Do you accept cookies and these technologies?

X

Privacy & Transparency

We use cookies and similar technologies for the following purposes:

  • Personalized ads and content
  • Content measurement and audience insights

Do you accept cookies and these technologies?