What to do when your torque boxes look like THIS!?

hemi_fan

Active Member
Apr 8, 2004
279
3
28
Ontario, Canada
Just jacked up the car to look at what needs cleaning before next spring... never really taken a good look under there yet. Look what I found!

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First one (passenger side) is not bad, just kinda rusty. But the driver's side!?! OH GOD!! lol. I know nothing about torque boxes or suspension. I planned on putting subframes in as soon as my budget allows, but what should I do about this!? and what affects will it have!?!
 
I'd do a more thorough check of the integrity of the car (rust) before I bought anything to repair that. Given that you're in Canada, you may be viewing the tip of the iceberg if the car's spent most of it's life up there. How do you feel about transplanting your powertrain into a cancer-free specimen?
 
I agree with Micheal, you need to take a good look at the integrity of the chassis and make sure it is good for repair. You need to first reconstruct the factory box, get it all straight and weld up the seams. Them add one of the lower re-enforcement kits....
 
Rick 91GT said:
I agree with Micheal, you need to take a good look at the integrity of the chassis and make sure it is good for repair. You need to first reconstruct the factory box, get it all straight and weld up the seams. Them add one of the lower re-enforcement kits....

The chassis is actually in really good shape. I made sure to check it out when I bought the car, because I almost purchased a 92' LX, but when I went to have it certified before i bought it, the mechanic put his fist through the floor (to the owner's dismay :p ) So I made sure to look underneath this one before buying it. This is probably about as close to a 'perfect specimen' that my budget and the weather in this country will allow. You should see some of the other stangs around here! They really live up to the name Rustang. My current car was only driven in the winter for the past 4 years, and garaged before that. It was also oil-sprayed, but it looks like the oil came off the torque boxes. thats why they're rusted. The one torque box is actually in pretty good shape, its only the driver's side that is in need of major repair. Heres some chassis pics for the non-believers;

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2 more area attached to help those with 56k modems :nice:
 

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Would I be able to sandblast and paint the undercarriage of my car when I paint the rest of the body? Should I sand-blast it or have someone steam-clean it... or try to clean it myself maybe? You can see the thick layer of oil+dirt thats on there. lol As for driving it in the winter, I think it's seen its last days in the snow. If I drive it only in the nicer months of the year, will I even need to paint the undercarriage? You Southerners are so damn lucky!! hahaha
 
That is how undercoating works.. it sticks to the dirt that is on the bottom of the car. If your car was steam cleaned to perfection, then undercoated, the oil would run right off the chassis and would be pointless. That film of oil/dirt is what is keeping your undercarriage from rusting away.
 
as I said tho, im not planning on driving it in the winter ever again... and Ive seen some of your cars down south, it looks like its just completely bare metal, and it still has not a spec of rust on it... would it stay like that if I just cleaned it and never drove it in the winter? or would the rain still rust it?