Why Aluminum Intake Manifolds?

Plastic intakes are a new(er) trend. They didn't really appear until 1992 on Ford's and not until very recently on a lot of other cars.


Ford used AL on the 5.0 because it was the cheapest means to mass produce a complex intake. That's about the only reason. Sacrifice some engineering potential for the almightly buck.

If a pushrod engine were designed today by ford, it might have a composite intake. The LS6 does doesn't it?

Today's technology allows such things to be done, but 20 years ago, sand-cast aluminum intakes were the technology of the day

If an aftermarket supplier wants to put the R&D into a composite "long-runner" style intake, then they might have something. But they will also need to price it high to offset the initial capital expenditure to research and design a working composite 5.0 long-runner intake.

Ok, But the intake would be cheaper to make and lighter/better than current manifolds. When edelbrock makes new intake manifolds, they have to design them, how has this cost changed?
 
Ok, But the intake would be cheaper to make and lighter/better than current manifolds. When edelbrock makes new intake manifolds, they have to design them, how has this cost changed?


Maybe they aren't set up to do composites?

They've been doing AL for a long time, maybe they don't see the justification to purchasing the equipment to do composites when they do perfectly fine with AL castings? :shrug:
 
Having hoisted the cast iron 2v carbed intake off and back onto my 77 F150 with its 400M, I think aluminum is a much better choice. That mother must have weighed 75 lbs.

Its probably used because it is easier to cast than iron, stable at its intended operating temperatures, and has adequate heat dissipation qualities to work with wet gasoline and air mixtures. Oh, and it does not catch fire. That was important in the days of carburetors!
 
Plastic intakes are a new(er) trend. They didn't really appear until 1992 on Ford's and not until very recently on a lot of other cars.


Ford used AL on the 5.0 because it was the cheapest means to mass produce a complex intake. That's about the only reason. Sacrifice some engineering potential for the almightly buck.

If a pushrod engine were designed today by ford, it might have a composite intake. The LS6 does doesn't it?

Today's technology allows such things to be done, but 20 years ago, sand-cast aluminum intakes were the technology of the day

If an aftermarket supplier wants to put the R&D into a composite "long-runner" style intake, then they might have something. But they will also need to price it high to offset the initial capital expenditure to research and design a working composite 5.0 long-runner intake.

That intake is the high-temp plastic composite as well. The Ls1 and Ls6 intakes are virtually identical!

Edelbrock probably does not want to put forth the cost of new compression molding machines, if I had to take a guess.

Plastic also has less casting flash.

The Ls1 intake I cut open is smooth as a baby's...:) I got some figures out of it...
 
just run nitrous and you will never have to worry about your intake being hot. My intake is Ice cold after a blast down the track on the giggle gas.

you have a point engines run hot, because gas burns too hot.
My Intake feels cold! Heat soak never happens with ethanol. I use a small Honda radiator to make room for a radiator sized inner cooler. Even with a small radiator It takes a little time to get to 180
 
FAST has the technology to produce composite intakes. They already make a LSX intake and I know they have shown a aftermarket 3V modular intake at SEMA I think. It would be nice if they would step up and design a composite 5.0 intake using newer style long runner intake designs.
 
FAST has the technology to produce composite intakes. They already make a LSX intake and I know they have shown a aftermarket 3V modular intake at SEMA I think. It would be nice if they would step up and design a composite 5.0 intake using newer style long runner intake designs.

That's pretty much what I'm looking for, I would think they could sell more 5.0 intakes than just about any other car...
 
I imagine that when dealing with resonant energies, the composite still has a little more "give" to it and some of the pulse energy is lost to heat in the plastic.

Maybe they aren't set up to do composites?

They've been doing AL for a long time, maybe they don't see the justification to purchasing the equipment to do composites when they do perfectly fine with AL castings? :shrug:

Edelbrock also caters to a wide variety of gearheads. Cast intakes offer a lot more freedom when it comes to porting and welding.

The Ford FE is a perfect example of the intake is designed into the integrity of the block and I would imagine that all of the engines of that era have some sort of design where the intake manifold helped the motor from splitting.

The FE's intake doesn't contribute to block strength any more than a 5.0's. It still bolts only to the heads like just about every other American gasoline V8 made in the last 60 years.
 
The FE heads are smaller thus integrating the intake to the heads. The pushrods actually go throught the intake and not the heads. Another dead giveaway is that the bolts from the intake go 90 degrees to the head to intake surface and not vertically like most other V8s...
http://maddogtrucks.com/wp-content/images/motor/edel-2.jpg
Granted the FE is a special case but a lot of people on fordfe.com opt not to go for an aluminium intake and port the cast because of it's strengths and expansion rate.
Kevin
 
i think the phenolic spacer works good. before i had one on , i couldnt put my hand on the the upper manifold after a drive . w/ the spacer i have no problem keeping my hand on it for a long while. i have the cobra intake. people w/ the stock ho manifold it gets heated by the egr coolant lines also
 
The FE heads are smaller thus integrating the intake to the heads. The pushrods actually go throught the intake and not the heads. Another dead giveaway is that the bolts from the intake go 90 degrees to the head to intake surface and not vertically like most other V8s...
http://maddogtrucks.com/wp-content/images/motor/edel-2.jpg
Granted the FE is a special case but a lot of people on fordfe.com opt not to go for an aluminium intake and port the cast because of it's strengths and expansion rate.
Kevin

Yeah the heads are small, but the intake is not actually "integrated" with the head. The only real difference is that the valve covers cover part of and bolt onto the intake manifold. There is nothing strength-increasing about that. 351 Clevelands, 351Ms, 400s, and 429/460s also use some intake bolts that are vertical and some that are angled directly into the head. Clevelands either balloon a cylinder like the FEs or pull out the mains like a 351W. If the intake bolted to the block as well as the head, I might find it plausible as a stressed member of the engine assembly. Since it doesn't do that, There is still, in my opinion, too much movement allowed for the intake to actually prevent a Ford block from cracking.

Then there is the argument of whether or not blocks split from the mains-up or from the valley-down. :shrug: