Plastic intakes are a new(er) trend. They didn't really appear until 1992 on Ford's and not until very recently on a lot of other cars.
Ford used AL on the 5.0 because it was the cheapest means to mass produce a complex intake. That's about the only reason. Sacrifice some engineering potential for the almightly buck.
If a pushrod engine were designed today by ford, it might have a composite intake. The LS6 does doesn't it?
Today's technology allows such things to be done, but 20 years ago, sand-cast aluminum intakes were the technology of the day
If an aftermarket supplier wants to put the R&D into a composite "long-runner" style intake, then they might have something. But they will also need to price it high to offset the initial capital expenditure to research and design a working composite 5.0 long-runner intake.
Ok, But the intake would be cheaper to make and lighter/better than current manifolds. When edelbrock makes new intake manifolds, they have to design them, how has this cost changed?
