"i have very limited room behind the rad"
You don't want to mount it behind the rad in any event -- think about it; the temp. of air hitting the oil cooler coming off the rad is gonna be hot; it isn't gonna be cool enough to remove much heat from the oil.
Also, simply spacing the oil cooler away from the rad, but still placing it in front of the rad won't accomplish what you think it will. That hot air off the oil cooler will still move across the radiator -- as all the air entering that air flow path will. You have to locate it elsewhere.
Here's a couple of pics of mine - down low behind an opening in my front air dam. You can clearly see the aluminum gutter flashing shield behind the cooler which keeps hot air from re-entering the rad/condenser -- it forces the air hot air off the cooler under the bottom of the car. With the bumper/air dam on, the cooler sits behind the opening in the lower air dam...
The stacked plate unit allows for more heat transfer for less surface area - so yes, they are smaller for a given amount of heat transfer. And they are self limiting in terms of temps -- overcooling is a problem with oil coolers. You should add an oil temp gauge - you want operating temps no lower than 200F. So if you go fin tube, you need a sandwich adapter that has a built in t'stat. With the stacked plate unit referenced above -- no additional t'stat is necessary.
http://www.corral.net/photopost/showphoto.php?photo=12071&cat=500&ppuser=30684
http://www.corral.net/photopost/showphoto.php?photo=11621&cat=500&ppuser=30684
As far as fabricating -- well, if you want a well designed/thought out system, and you're serious about overkill -- get used to fabricating. It's just a part of the process that can't be avoided.
As to control, if yours is working for you, great. I've mounted so many fans over the years with relay and adjustable thermal switch control. All I can tell you is I didn't know how archaic and ancient that control method was until I got a variable current/speed controller. SO MUCH better -- no comparison. And much easier on the charging system/alt/battery/fan motors. And, efficient - fan only turns hard enough to keep the car cool. And no 3X voltage spikes during start up. Only way to go - if you try one, you'll never run another fan with relays/switches.