If you found tdc for #1 by comparing with the distributor - that's the correct way; distributor rotates once for every 2 crank rotations. If you have gap even with the rocker tightened, the pushrods are too short. I'd go through the proper installation procedure again, torque them all properly, and measure the gap on the rocker/valve end (hold the other end of the rocker against the pushrod). Take the biggest measurement, and add .01-.02" to it, add that sum to your current pushrod length, and that will be your new pushrod length. Remember you can shim the rockers up if they're a little long, but if you get them too short - well, you know what happens if they're too short. If you're only off a little, or if it's just a few pushrods, you may be able to carefully remove some material from the bottom of the rocker fulcrum -- essentially lowering the rocker. Just be careful if you go that route, and I wouldn't try to remove more than .01 or .02 that way. Crane will quickly make and ship pushrods in any length you want - for a fee of course.