2nd gear pops sometimes???

torch93

Member
Aug 14, 2010
143
0
16
bakersfield c.a
my 2nd gear pops out sometimes, but most the times pops out when i down shift... is it my syncros, fork, gear itself:(? its a stock t-5 ... but i also have a tremec t5z? something like that.. its the world class tranny? but same thing with second it pops out when driving BUT if i down shift it grabs n if i take off in 2nd it works find? any ideas? is it something that i can fix or take it to the mechanics? all i know to do is change clutch and tranny oil... thats about all the experiance i have on trannys:rolleyes:
 
2nd gear syncro has seen better days. If you can remove and reinstall the trans, you're proficient enough to rebuild it, IF you have a couple of extra tools and some good instruction. You'll want access to a press, you'll need some inside and outside snap ring pliers, a specific torx bit, and a dial indicator. There are instruction videos from Hanlon Racing and others, and there's a good writeup at pomoforacing.com
 
Usually its a sign that the dog teeth on the 2nd gear and 1-2 slider have seen better days. You'll need to open to inspect, but you might need to purchase a new 2nd gear and 1-2 slider. eBay actually has decent prices on these gears from aftermarket vendors. Purchase a new blocker ring for 2nd gear and you could do the entire job for under 100 bucks if you can take a trans apart.

But while you are there, might as well purchase a complete rebuild kit and replace all the blockers and bearings.

FYI, all 85+mustang t-5 are world class. To identify what model you have, you either need the tag on the trans bell housing tom decode, or you open the trans up and read the 3-digit code off the counter gear to determine the gear set
 
Usually its a sign that the dog teeth on the 2nd gear and 1-2 slider have seen better days. You'll need to open to inspect, but you might need to purchase a new 2nd gear and 1-2 slider. eBay actually has decent prices on these gears from aftermarket vendors. Purchase a new blocker ring for 2nd gear and you could do the entire job for under 100 bucks if you can take a trans apart.

But while you are there, might as well purchase a complete rebuild kit and replace all the blockers and bearings.

FYI, all 85+mustang t-5 are world class. To identify what model you have, you either need the tag on the trans bell housing tom decode, or you open the trans up and read the 3-digit code off the counter gear to determine the gear set

oh ok i was told so about the world class before i got it too ya i took it off a 1993 cobra R and it said tremec so i thought it was a good deal... the price i paid for it; i just took that one off and put his other tranny on, so pretty much for free.. is it worth rebuilding that cobra r tranny or just rebuild my stock t-5 that originally came off my 1993 gt?
 
2nd gear syncro has seen better days. If you can remove and reinstall the trans, you're proficient enough to rebuild it, IF you have a couple of extra tools and some good instruction. You'll want access to a press, you'll need some inside and outside snap ring pliers, a specific torx bit, and a dial indicator. There are instruction videos from Hanlon Racing and others, and there's a good writeup at pomoforacing.com

ima read up on the how to do.. and see if ill be able to accomplish the task.. if not how much u think it will run me if i buy the parts and have a shop do it?
 
If it says tremec on it, it's not a 1993 cobra transmission.

Tremor bought Borg Warner in 1997...so, if the t-5 says tremec on it, it was made sometime after 1997.

1993 cobra and 1993 cobra r use the same transmission, but under the Borg Warner brand name in 1993.

I don't know what your t-5 is....but its not from a 1993 cobra. Unless it's a z-spec trans, it's more than likely identical to your original 1993 trans anyway. So rebuild either

Really need the tag info off the bell housing to know what it is