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anyone know size of TPS bolts? need to replace

  • Thread starter Thread starter donkey_punch
  • Start date Start date Oct 24, 2006

donkey_punch

New Member
Jan 16, 2004
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northern****ingjersey
Oct 24, 2006
#1
  • Oct 24, 2006
  • #1
i wanted to install my bigger TB and the original TPS screws are seized. so the head stripped when trying to get them loose. but none of the local auto parts store can tell me what the size is so i can replace them.
go figure their all mighty computer can't tell them what size hardware the parts they sell use.
 

mo_dingo

20+ Year Stangneter
Aug 26, 2003
3,031
2
58
Tucson, AZ
Oct 24, 2006
#2
  • Oct 24, 2006
  • #2
donkey_punch said:
i wanted to install my bigger TB and the original TPS screws are seized. so the head stripped when trying to get them loose. but none of the local auto parts store can tell me what the size is so i can replace them.
go figure their all mighty computer can't tell them what size hardware the parts they sell use.
Click to expand...

That is very typical.

You will have to extract the screw to find the thread size/pitch. I can't remember for the life of me what size it is. I tried searching too.
 

Methodical

15 Year Member
Dec 1, 2003
1,192
11
59
Clinton, MD
Oct 25, 2006
#3
  • Oct 25, 2006
  • #3
Don't bash them to bad, even the dealership doesn't provide bolt sizes. Just take the TB to HD or Lowes or a bolt specialty shop and find the proper size screws.
 

donkey_punch

New Member
Jan 16, 2004
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northern****ingjersey
Oct 25, 2006
#4
  • Oct 25, 2006
  • #4
Methodical said:
Just take the TB to HD or Lowes or a bolt specialty shop and find the proper size screws.
Click to expand...

thats what i wanted to do but these damn things aren't moving.
 

mo_dingo

20+ Year Stangneter
Aug 26, 2003
3,031
2
58
Tucson, AZ
Oct 25, 2006
#5
  • Oct 25, 2006
  • #5
Remove the throttle body first. Makes it a million times easier. Cut/drill/grind the head of the screws off, remove the tps, take vice grips and clamp down on the remaining part of the screw. Remove and take it to the hardware store. Just don't clamp down too far down, you want to save some of the threads.
Scott
 

95cobraguy

Member
Dec 23, 2005
637
11
19
Concord, NC by way of LI, NY
Oct 26, 2006
#6
  • Oct 26, 2006
  • #6
hope it aint too late but the bolts are metric, 5mm-.8
 
Reactions: Suek

donkey_punch

New Member
Jan 16, 2004
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northern****ingjersey
Oct 26, 2006
#7
  • Oct 26, 2006
  • #7
mo_dingo said:
Remove the throttle body first. Makes it a million times easier. Cut/drill/grind the head of the screws off, remove the tps, take vice grips and clamp down on the remaining part of the screw. Remove and take it to the hardware store. Just don't clamp down too far down, you want to save some of the threads.
Scott
Click to expand...

TB beens off the car. what you said was what i was planning on doing, but i figure a. i would end up destroying the TB cause i'm just a savage or b. destroying a finger or two.
the main reason i wanted to know the size was so i could just buy a new TPS and new screws and put them on the new TB and not hassle with it.

thanks Scott

95cobraguy said:
hope it aint too late but the bolts are metric, 5mm-.8
Click to expand...
no its not too late, work and the kid have taken up all of my time the last couple of days. Thank You
 

RandyStinchcomb

New Member
May 25, 2005
1,159
3
0
Randallstown, Md
Oct 26, 2006
#8
  • Oct 26, 2006
  • #8
95cobraguy said:
hope it aint too late but the bolts are metric, 5mm-.8
Click to expand...



that is correct m5 x 0.8 x 30 pan head and the Ford part # is N603257-S100 and sell for @$1.50 each
 

Methodical

15 Year Member
Dec 1, 2003
1,192
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Clinton, MD
Oct 26, 2006
#9
  • Oct 26, 2006
  • #9
donkey_punch said:
thats what i wanted to do but these damn things are moving.
Click to expand...

I see I kind of zip over that - my bad. Do what Mo_dingo said. You can get a pair of needle nose vise grips to clamp on them although I think it would be easier with the TB on the car for leverage. I've had to do this in the past. After removal, I put some antisieze on them for future removal.
 

mo_dingo

20+ Year Stangneter
Aug 26, 2003
3,031
2
58
Tucson, AZ
Oct 26, 2006
#10
  • Oct 26, 2006
  • #10
Methodical said:
I see I kind of zip over that - my bad. Do what Mo_dingo said. You can get a pair of needle nose vise grips to clamp on them although I think it would be easier with the TB on the car for leverage. I've had to do this in the past. After removal, I put some antisieze on them for future removal.
Click to expand...

You could also put the TB in a vice as well.

You can drill the head off if you take your time. Start with a 1/16 drill bit to get the hole center, then expand from there. Again, take your time, and it will be easy.

You have to take off the TPS anyway, b/c you need to know what the ford OEM number is off of it. That way they can cross reference that number and get you the correct replacement part. Most parts stores indiciate 2 different TPS and I can't remember which one it is.
Scott
 

donkey_punch

New Member
Jan 16, 2004
565
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0
northern****ingjersey
Oct 27, 2006
#11
  • Oct 27, 2006
  • #11
mo_dingo said:
You could also put the TB in a vice as well.

You can drill the head off if you take your time. Start with a 1/16 drill bit to get the hole center, then expand from there. Again, take your time, and it will be easy.

You have to take off the TPS anyway, b/c you need to know what the ford OEM number is off of it. That way they can cross reference that number and get you the correct replacement part. Most parts stores indiciate 2 different TPS and I can't remember which one it is.
Scott
Click to expand...

what are you guys doing reading my mind? lol

i thought i had a set of neddle nose vise grips but i guess they grew legs. but since some very helpful people here know the size of the screws i'm gonna drill them out and put replacements in. jesus what headaches from 2 little screws

Thanks again guys
 
T

Thebigwhopp

Member
Dec 5, 2018
68
0
6
Buffalo
Jan 25, 2019
#12
  • Jan 25, 2019
  • #12
M5-0.8 x 30mm I bought them at home depot
 

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