Almost sounds like the booster is malfunctioning.
I forgot who was the author on this, you ain't a newbe, now get it fixed !!I think it's at all 4 corners. Definitely the front 2. Had to beat the calipers off when I swapped pads and rotors last weekend.
Does restricted equal disconnected? Also how would I go about testing that pressure relief valve on the brake pedal? Isn't that the way the cruise control knows to let go? If so, I can say that the cruise control shuts itself off when any breaks are applied.Or maybe the pressure relief for the pedal?
Thought: What if you restricted the vacuum line going to the booster as an experiment?
Does restricted equal disconnected? Also how would I go about testing that pressure relief valve on the brake pedal? Isn't that the way the cruise control knows to let go? If so, I can say that the cruise control shuts itself off when any breaks are applied.
Kinda sounds like the booster rod isn’t retracting fast enough and that’s why it clears up on the highway because he’s not constantly pressing on the brake Pedal… that and he said some grease oozed out when adjusting the rod all the way inwards. Maybe that spring you mentioned failed or this grease is preventing the rod to retract quickly?I think most of us understand that the only thing an adjustable booster rod allows us to do is move the booster rod further into or out of the master cylinder. What we are trying to achieve is a slight gap between the rod and the MC piston so we do not have brake drag and we decrease the pedal effort by getting the rod to engage early when pressing the brake pedal. Again, I think most of us understand all of this.
The booster works by having vacuum on both sides of the diaphragm until the brake pedal is depressed and then magic happens and the vacuum on the brake pedal rod side goes to atmospheric pressure. This gives the mechanical advantage of positive pressure on the brake pedal rod side and negative pressure on the MC side. When the brake pedal is released then negative pressure is put back on the brake pedal side and the booster rod retracts with the aid of the spring on that side of the diaphragm. You can make it more complicated but that in a nutshell is how it works.
If you remove the vacuum off the MC side then the pedal pressure is only what your leg can put on the MC piston. If the drag goes away when you do this then I would say the booster has an issue either mechanically or there is a vacuum issue. If the drag does not go away then it could still be the booster or it could be the MC if all the brakes are having a drag issue.
This is a pretty good video on how it all works and how to diagnose a bad one:
View: https://youtu.be/YT8ySllYqDE?si=jPyiz7EAgQY6h9Wy
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