I assembled a remanufactured engine from PAW (289, .030 over) and installed an Edelbrock Performer cam. I checked all the crank and rod bearing tolerances and all were consistently right in the middle, and end play was good. I also checked piston ring gaps and they were good. When I installed the cam it slid in ok but when it was in I tried to rotate it and it seemed very tight. I installed a bolt on the end and used a breaker bar to turn it and although it did rotate it sure seemed like it took too much torque to turn it. Since this was the first engine I assembled from scratch I went ahead and completed the assembly and installed it in the car. Now when I try to start it, the engine cranks but I can hear the starter really straining to turn the engine and the engine turns over a lot slower than it should and does not fire up. I have spark and fuel and I was sure I had the #1 piston on TDC on the compression stroke, but I swapped it 180 just to be sure and got the same results. The battery and starter are both new so my suspicion is that the cam is too tight and dragging the rotating assembly down where it cannot get enough momentum to fire. Could it be my cam is too tight? Any ideas? I appreciate any advice. As it stands now, I’m thinking I need to take the engine out, tear it apart, clean it and reassemble it again.
I just wanted to give those of you who helped me with an update on my engine, and provide a tip for others if they have the same problem. I found and fixed my problem; it was the #2 bearing. I took my engine back out of the car, disassembled it and called PAW. They said they usually fit the cam to the bearings but since my Edelbrock Performer cam was on back order they used a different cam to test fit it. So, they told me to do what they do when they match a cam to its bearings. Install the cam dry, spin it with a wrench about 3 turns and then remove it. If there are any high points on the bearings they will show up as shiny spots. Then they polish those spots down with emery paper. So I did that and sure enough, a nice shiny spot was on the #2 bearing. I polished it up, cleaned up all of my parts and reassembled the engine and put it back in the car. It fired right up and ran fine for the cam break in period. I gotta say, the PAW kit is just fantastic. In addition to the great machine work, they dynamically balanced the crank, and balanced and matched the piston and rod assemblies to each cylinder. As a result this engine runs really smooth. Thanks for the great tips everyone.