disc brake rear end 92 ?

mg92calypso

Member
May 3, 2011
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6
ohio
wanting to convert to a disc brake rear end and since finding a 93 cobra rearend is next to impossible does anyone know if the sn95 rearend is the same ? looks to be the same controll arm set up but have heard that they are wider? true/false? also what else is needed? just proportioning valve or the whole master cylinder?
 
Do the 87-88 T-Bird Turbo Coupe rear end swap! It is the same as the 93 Cobra except that the mounts for the quad shocks are longer. The mounts can simply be re-drilled to position the quad shocks in the correct place.

Auto trans 87-88 Tbird Turbo Coupes come with 3.73 gears and manual Turbo Coupes come with 3.55 gears. Cost is $125-$300 for the rear axle. Add another $100-$200 or so to complete the brake upgrade.

I choose 3.55 since I do more highway driving. Both ratios have 10 5/16" disk brakes with vented rotors as standard equipment.

It takes 2 guys the first day to get the old rear end out and the new one bolted in place. It takes 1 guy another whole day to do the brakes.

You will need a several sets of fittings, I recommend that you get them from Matt90GT's website, 87-93 Mustang 5.0 Brake upgrade pages. Improve your 60-0 times!. Read Matt's instructions thoroughly, everything you need to know about the brakes is all there. You need to be patient and follow all the internal links, and there are many of them. You will need 2 fittings in the rear to adapt your old brake tubing to the TC disk brakes. The fittings go between the steel tube and the caliper brake hose. You will need another set of fittings to make a 2 port to 3 port adapter. To make life simpler, just buy the kits from Matt. You could piece them together, but it's not worth the time unless you work at an auto parts store with all the fittings ever made.

You will need to drill the quad shock mounting holes 2” below the holes drilled for the Turbo Coupe mounting points. The bolts are metric, so don’t loose them or the nuts. A 15/32” drill should be about the right size unless you have access to metric sized drill bits. Going without quad shocks is not an option unless you have aftermarket parts to soak up the wheel hop.

You will need a proportioning valve, Summit has one for $40 + shipping.
You will need a kit (FMS makes the part) to gut the stock proportioning valve, Summit also has that, about $10.


You will need a new master cylinder, see Matt's site and make you choice. I used a 94-95 Mustang master cylinder. Note that rebuilt 94-95 Mustang master cylinders do not come with a reservoir. That means a trip to the junkyard and some more money spent.

Your brake pedal may be very hard and almost impossible to lock up the brakes. I had to replace the front calipers with 73 mm calipers from a 91 Lincoln Mark 7 to get the braking performance up to par.

Bleeding the brakes will require 2 people and some coordinated effort. I don’t recommend using you wife or girlfriend to pump the pedal – they get offended when you yell at them. I used a homemade power brake bleeder constructed from a garden sprayer and some fittings from Home Depot. It cost about $25 and was worth every penny. See how hard is it to bleed brakes? - Mustang Forums at StangNet for details and pictures.

See Mustang Central.net FMS M2300K Brake Install for help with the emergency brake. The red words link to some very useful photos on how to modify the handle. The stock setup tends to lock up and not release properly.
All in all I have been very pleased with the results.
Identifying a Turbo Coupe rear axle:
1.) Measure the rotors - a TC disk brake uses 10 5/16" vented rotors.
2.) Measure the length of the quad shock mount arm and compare it to the mount on your existing stock axle. The TC quad shock mount arm is about 8" long if I remember correctly.
3.) Measure the distance between the axle flanges and compare it to stock. The TC rear axle assembly is 3/4" wider per side, or 1 1/2" wider for both sides.
 
thanks for the very detailed reply! im not sure if that setup is going to work for me either though because of the wheels i just bought i opted for a higher negetive offset to push the wheel closer to the fender lip and widen the track of the car. all 4 wheels and tires are about 1/4 of an inch of clearance between the wheel/tire and the inner lip of the fender/quarter panel. another 3/4 of an inch and i will be killing tires and the quarter panel. although now that i think of it didnt the 93 cobra have a wider rear track also? or was that in the offset/backspacing of the wheel? i found out the hard way that an OEM 93 cobra wheel will not work on a 87-93 gt/lx car. wonder if the disc conversion kit is the route i need to take?
 
I'm assuming you are staying 4 lug? The 93 Cobra and 87-88 TC have the same rear end brake parts and are the same width. You can modify the TC brackets (mount them inside the axle flange, there is a thread on this on Corral) and use the Fox axles or get the North Racecars Replica and Mustang Parts Connection brackets and keep your stock width. Oh, and the 94-98 complete rears are the same width as the TC and 93 Cobra, or 3/4" wider per side than the Fox rear ends. But the width is all in the axles and brakes since the housing dimensions from 86-98 are the same on all Mustangs and the TC.
 
thanks for the very detailed reply! im not sure if that setup is going to work for me either though because of the wheels i just bought i opted for a higher negetive offset to push the wheel closer to the fender lip and widen the track of the car. all 4 wheels and tires are about 1/4 of an inch of clearance between the wheel/tire and the inner lip of the fender/quarter panel. another 3/4 of an inch and i will be killing tires and the quarter panel. although now that i think of it didnt the 93 cobra have a wider rear track also? or was that in the offset/backspacing of the wheel? i found out the hard way that an OEM 93 cobra wheel will not work on a 87-93 gt/lx car. wonder if the disc conversion kit is the route i need to take?

The 93 cobras track is 3/4" each wheel wider. They did this with the wider axles out back and a different rotor up frontnwith a 3/4" taller hat.

What is your goal woth this car? Keep the wheels you have now, stay 4-lug, but add rear disk brakes?

You can still do this.

North race cars sells adapter brackets allowing you to run the cobra/87-88 t bird setup with stock axles.

http://northracecars.com/Brakes.html

Now, you also need tp change the master cylinder and booster. With the stock 60mm front calipers, you need a 1.0" 93 cobra master cylinder and a booster, plus all the various fittings/line mods.
 
i just got new wheels and the car has already been swapped to 5 lug. the disc brake rearend was a just a thought for this winter. the car is going turbo setup and better brakes are deffinetly in order. a buddy has a 95 gt and as i was under it i looked at the rear and it looked to be a very similar if not a dirrect swap. but i absolutely have no room to go any wider. i used a higher negetive offset wheel to push the wheels outward more to fill up the fender more. looks great and did exactly what i wanted it to do but looks as though im stuck with drums .
 
Check the same page i linked. They have the brackets to use sn95 brakes with stock length 5 lug axles. So it is possible to use sn95 brakes and not make the track wider