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E303 problem?

  • Thread starter Thread starter blackcrystal90
  • Start date Start date May 3, 2012
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blackcrystal90

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#1
  • May 3, 2012
  • #1
i recently purchases the 306 340hp ford racing crate engine and i added a holley systemax ii, 75 mm tb and MAf, 24lb injectors, and a CAI. im having bucking while at cruise rpm's from the point i put it in gear till about 3000rpm and i don't go further than that since its a new engine. contacted ford racing tech line and told me that the e303 cam doesn't "open" or work till i hit 2500rpm. but it seems to to it even further. they said it could be my gear ration (3.27) or i need to change the cam. Any experience with this cam doing this or maybe its related to another thing?

really driving me nut- i have changed IAC, EGR, O2 sensors, .98 TPS, checked for vacuum leaks????????
 

foxna6

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Feb 3, 2012
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May 3, 2012
#2
  • May 3, 2012
  • #2
This is a common e cam problem try readying your base idle to around 1000 rpm I had these same problems till I set base idle up to around 1000 also check your code and make sure all sensers are working properly
 
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blackcrystal90

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May 3, 2012
#3
  • May 3, 2012
  • #3
i get a check engine light on while im driving but no codes. gonna try the tfi see if that helps out
 

2000xp8

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#4
  • May 4, 2012
  • #4
Sounds ignition related to me, an e cam is pretty mild.

The holley systemax II intake is also a huge high rpm intake, best suited for strokers or supercharged cars, you would be better off with something more mild. You definitely have a mismatch of parts.
I'd trade it for something a little more 302 friendly.
 
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blackcrystal90

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#5
  • May 4, 2012
  • #5
whats a better match up of parts in your opinion?. i am planning on putting a supercharger in the near future .
 

2000xp8

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#6
  • May 5, 2012
  • #6
blackcrystal90 said:
whats a better match up of parts in your opinion?. i am planning on putting a supercharger in the near future .
Click to expand...

With the rest of the setup you have, my preference would probably be the gt4o tubular intake (real one). I can tell you for a fact that a gt40x crate engine topped off with a gt40 intake (when everything is in proper working order) runs exactly like a stock engine, except with 100 more rwhp.

Even with the smaller gt40 intake, when you add the supercharger you are still going to get 500rwhp or so if pullied right.
 

jrichker

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Dump the codes: Codes may be present even if the Check Engine Light (CEL) isn't on.

Dumping the computer diagnostic codes on 86-95 Mustangs

Revised 26-July-2011. Added need to make sure the clutch is pressed when dumping codes.

Codes may be present even if the check engine light hasn’t come on, so be sure to check for them.

Here's the way to dump the computer codes with only a jumper wire or paper clip and the check engine light, or test light or voltmeter. I’ve used it for years, and it works great. You watch the flashing test lamp or Check Engine Light and count the flashes.

Post the codes you get and I will post 86-93 model 5.0 Mustang specific code definitions and fixes. I do not have a complete listing for 94-95 model 5.0 Mustangs at this time.

Be sure to turn off the A/C, and put the transmission in neutral when dumping the codes. On a manual transmission car, be sure to press the clutch to the floor.
Fail to do this and you will generate a code 67 and not be able to dump the Engine Running codes.





If your car is an 86-88 stang, you'll have to use the test lamp or voltmeter method. There is no functional check engine light on the 86-88's except possibly the Cali Mass Air cars.



The STI has a gray connector shell and a white/red wire. It comes from the same bundle of wires as the self test connector.

89 through 95 cars have a working Check Engine light. Watch it instead of using a test lamp.



The STI has a gray connector shell and a white/red wire. It comes from the same bundle of wires as the self test connector.


WARNING!!! There is a single dark brown connector with a black/orange wire. It is the 12 volt power to the under the hood light. Do not jumper it to the computer test connector. If you do, you will damage the computer.

What to expect:
You should get a code 11 (two single flashes in succession). This says that the computer's internal workings are OK, and that the wiring to put the computer into diagnostic mode is good. No code 11 and you have some wiring problems. This is crucial: the same wire that provides the ground to dump the codes provides signal ground for the TPS, EGR, ACT and Map/Baro sensors. If it fails, you will have poor performance, economy and driveablity problems

Some codes have different answers if the engine is running from the answers that it has when the engine isn't running. It helps a lot to know if you had the engine running when you ran the test.

Dumping the Engine Running codes: The procedure is the same, you start the engine with the test jumper in place. Be sure the A/C is off, and clutch (if present) is pressed to the floor, and the transmission is in neutral. You'll get an 11, then a 4 and the engine will speed up to do the EGR test. After the engine speed decreases back to idle, it will dump the engine running codes.

Trouble codes are either 2 digit or 3 digit, there are no cars that use both 2 digit codes and 3 digit codes.

Alternate methods:
For those who are intimidated by all the wires & connections, see Actron® for what a typical hand scanner looks like. Normal retail price is about $30 or so at AutoZone or Wal-Mart.

Or for a nicer scanner see Equus - Digital Ford Code Reader (3145) – It has a 3 digit LCD display so that you don’t have to count flashes or beeps.. Cost is $30.
 
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blackcrystal90

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May 8, 2012
#8
  • May 8, 2012
  • #8
sorry for the late reply. i took it apart and found the timing was off by a tooth. im putting it back together and going to see if that's the problems since my mechanic talked to a professional engine builder and said that these crate engines have gone down on quality and its best to recheck EVERYTHING before putting it the car.

i will try and get a gt40 intake to see the diffrence.
and also will run codes again as i didnt do it correctly.
 

2000xp8

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May 9, 2012
#9
  • May 9, 2012
  • #9
blackcrystal90 said:
sorry for the late reply. i took it apart and found the timing was off by a tooth. im putting it back together and going to see if that's the problems since my mechanic talked to a professional engine builder and said that these crate engines have gone down on quality and its best to recheck EVERYTHING before putting it the car.

i will try and get a gt40 intake to see the diffrence.
and also will run codes again as i didnt do it correctly.
Click to expand...

What do you mean by the timing was off by a tooth? Are you saying the cam was advanced or retarded?
Or the distributor was in wrong?

Regardless, don't expect the gt40 intake to fix anything, but it will give you quite a bit of power back down low.

I still think your problem is ignition related.

The ford racing crate engines are pretty good, it's usually installer error that causes the issues.
 
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blackcrystal90

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May 9, 2012
#10
  • May 9, 2012
  • #10
the timing chain was off and not aligned properly. i drove it today and it felt better but still getting a sputtering and a hanging idle.

i know the gt40 intake wont fix anything but just want to compare it power and torque wise.
 

a91what

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May 10, 2012
#11
  • May 10, 2012
  • #11
I run an E303 cam in my car I love the way it sounds and the car has great power through 6000 rpms. The idle quality sucks unless you increase it to about 900rpm, advance the timing to 14*. This alone increased drivability by leaps and bounds. I run a cobra intake which is about the same as the gt40. in my opinion dont bother, if your looking to gain some torque back run a spacer between the intake and plenum. it will increase runner length and reduce heat soak. I run one and my upper is cool to the touch even after sitting in traffic.
 

jrichker

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Fix your current problems before adding anything else to the mix and mess that you already have. Fix the idle and anything else still lingering around from your first round of troubleshooting.

It is much easier to sort out problems when there weren't any there before. Fixing your current problems first reduces the number of possibilities that you have to deal with. It also reduces the amount of time and sweat needed to figure out what is wrong.
 
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blackcrystal90

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May 11, 2012
#13
  • May 11, 2012
  • #13
not planning on getting the gt40 intake to try and solve my issues. i just mention getting it in the future to compare them.

i checked timing and i had it at 10. bumped it up to 14 degrees. still no change.
changed the tps and seemed to work fine for a few minutes.
i also tried the adjustable plate between the IAC and TB and it was also a no go. checked wiring and grounds and everything is where its suppose to.

it does it randomly. it doesnt always get the surge idle and the bucking. got code 41 again witch is something with 02 sensor lean issue i believe. but dont know whats causing it to do that. i have new 02 sensors.

any suggestions?
 

jrichker

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List all the codes you got and I will try to help. I have a list of 5.0 Mustang specific codes and fixes: it isn't just a copy or dump of some generic code listing. It is a detailed listing of what the codes are and how to fix them. You won't find that level of detail in other places.

Code 41 or 91 Three digit code 172 or 176 - O2 sensor indicates system lean. Look for a vacuum leak or failing O2 sensor.

Revised 20-Nov-2011 to include computer pin numbers for O2 sensor wiring for resistance checks

Code 41 is a RH side sensor,
Code 91 is the LH side sensor.

Code 172 is the RH side sensor
Code 176 is the LH side sensor

The computer sees a lean mixture signal coming from the O2 sensors and tries to compensate by adding more fuel. Many times the end result is an engine that runs pig rich and stinks of unburned fuel.

The following is a Quote from Charles O. Probst, Ford fuel Injection & Electronic Engine control:
"When the mixture is lean, the exhaust gas has oxygen, about the same amount as the ambient air. So the sensor will generate less than 400 Millivolts. Remember lean = less voltage.

When the mixture is rich, there's less oxygen in the exhaust than in the ambient air , so voltage is generated between the two sides of the tip. The voltage is greater than 600 millivolts. Remember rich = more voltage.

Here's a tip: the newer the sensor, the more the voltage changes, swinging from as low as 0.1 volt to as much as 0.9 volt. As an oxygen sensor ages, the voltage changes get smaller and slower - the voltage change lags behind the change in exhaust gas oxygen.

Because the oxygen sensor generates its own voltage, never apply voltage and never measure resistance of the sensor circuit. To measure voltage signals, use an analog voltmeter with a high input impedance, at least 10 megohms. Remember, a digital voltmeter will average a changing voltage." End Quote

Testing the O2 sensors 87-93 5.0 Mustangs
Measuring the O2 sensor voltage at the computer will give you a good idea of how well they are working. You'll have to pull the passenger side kick panel off to gain access to the computer connector. Remove the plastic wiring cover to get to the back side of the wiring. Use a safety pin or paper clip to probe the connections from the rear.

87-90 5.0 Mustangs:
Computer pin 43 Dark blue/Lt green – LH O2 sensor
Computer pin 29 Dark Green/Pink – RH O2 sensor
The computer pins are 29 (LH O2 with a dark green/pink wire) and 43 (RH O2 with a dark blue/pink wire). Use the ground next to the computer to ground the voltmeter. The O2 sensor voltage should switch between .2-.9 volt at idle.

91-93 5.0 Mustangs:
Computer pin 43 Red/Black – LH O2 sensor
Computer pin 29 Gray/Lt blue – RH O2 sensor
The computer pins are 29 (LH O2 with a Gray/Lt blue wire) and 43 (RH O2 with a Red/Black wire). Use the ground next to the computer to ground the voltmeter. The O2 sensor voltage should switch between .2-.9 volt at idle.


Testing the O2 sensors 94-95 5.0 Mustangs
Measuring the O2 sensor voltage at the computer will give you a good idea of how well they are working. You'll have to pull the passenger side kick panel off to gain access to the computer connector. Remove the plastic wiring cover to get to the back side of the wiring. Use a safety pin or paper clip to probe the connections from the rear. The computer pins are 29 (LH O2 with a red/black wire) and 27 (RH O2 with a gray/lt blue wire). Use pin 32 (gray/red wire) to ground the voltmeter. The O2 sensor voltage should switch between .2-.9 volt at idle.


Note that all resistance tests must be done with power off. Measuring resistance with a circuit powered on will give false readings and possibly damage the meter. Do not attempt to measure the resistance of the O2 sensors, it may damage them.

Testing the O2 sensor wiring harness
Most of the common multimeters have a resistance scale. Be sure the O2 sensors are disconnected and measure the resistance from the O2 sensor body harness to the pins on the computer. Using the Low Ohms range (usually 200 Ohms) you should see less than 1.5 Ohms.

87-90 5.0 Mustangs:
Computer pin 43 Dark blue/Lt green – LH O2 sensor
Computer pin 29 Dark Green/Pink – RH O2 sensor
Disconnect the connector from the O2 sensor and measure the resistance:
From the Dark blue/Lt green wire in the LH O2 sensor harness and the Dark blue/Lt green wire on the computer pin 43
From the Dark Green/Pink wire on the RH Os sensor harness and the Dark Green/Pink wire on the computer pin 43

91-93 5.0 Mustangs:
Computer pin 43 Red/Black – LH O2 sensor
Computer pin 29 Gray/Lt blue – RH O2 sensor
Disconnect the connector from the O2 sensor and measure the resistance:
From the Red/Black wire in the LH O2 sensor harness and the Red/Black wire on the computer pin 43
From the Dark Green/Pink Gray/Lt blue wire on the RH Os sensor harness and the Gray/Lt blue wire on the computer pin 29

94-95 5.0 Mustangs:
Computer pin 29 Red/Black – LH O2 sensor
Computer pin 27 Gray/Lt blue – RH O2 sensor
From the Red/Black wire in the LH O2 sensor harness and the Red/Black wire on the computer pin 29
From the Dark Green/Pink Gray/Lt blue wire on the RH Os sensor harness and the Gray/Lt blue wire on the computer pin 27

There is a connector between the body harness and the O2 sensor harness. Make sure the connectors are mated together, the contacts and wiring are not damaged and the contacts are clean and not coated with oil.

The O2 sensor ground (orange wire with a ring terminal on it) is in the wiring harness for the fuel injection wiring. I grounded mine to one of the intake manifold bolts

Make sure you have the proper 3 wire O2 sensors. Only the 4 cylinder cars used a 4 wire sensor, which is not compatible with the V8 wiring harness.

Replace the O2 sensors in pairs if replacement is indicated. If one is weak or bad, the other one probably isn't far behind.

If you get only code 41 and have changed the sensor, look for vacuum leaks. This is especially true if you are having idle problems. The small plastic tubing is very brittle after many years of the heating it receives. Replace the tubing and check the PVC and the hoses connected to it.
A secondary problem with only a code 41 is for cars with an intact smog pump and cats. If the tube on the back of the heads clogs up the driver’s side, all the air from the smog pump gets dumped into one side. This excess air upsets the O2 sensor calibration and can set a false code 41. The cure is to remove the crossover tube and thoroughly clean the insides so that there is no carbon blocking the free flow of air to both heads.


See the "Surging Idle Checklist” for help with all your idle/stall problems. You can guess at the problem and throw parts at it, or you can use the checklist to help you find the problem quickly and inexpensively. It’s free and doesn’t cost anything: at last count there were more than 103,000 visits and still climbing

The quick and easy way to dump the codes is in there too, and all you need to do it is a paper clip! The first two posts contain all the fixes & updates. At last count there were 24 possible causes and fixes for surging idle/stall problems. I continue to update it as more people post fixes or ask questions.
 
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blackcrystal90

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May 12, 2012
#15
  • May 12, 2012
  • #15
yeah thank you for the help. gonna be doing the testing over the weekend on all the wiring. getting a ford tech guy that just deals with electronics and wiring. i will let you know whats the diagnosis.
 
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