You know, Doug Thorley doesn't own that comapny anymore. He now has Doug's Headers in Anaheim, CA. His current designs are superior to the old stuff sold at Thorley Headers. The old stuff is 1 5/8 primary, into 1 7/8 secondary, into 2 1/2 collector. The new stuff is 1 5/8, into 2" into 2 1/2, with better transitions. Fit is great - I have Doug's on my '66.
As for Tri-Y applications, they are the preferred header for many high-end NASCAR applications, given that they look a lot different than what we can get. The NASCAR primary tubes, especially, are longer and tuned for max. scavenging. The secondary tubes are also longer. As for street applications, I have seen several dyno runs where Tri-Ys give up a little down low, compared to long tubes, but have superior mid-range, and aften better high-end power. Fit is generally better on our cars and, since you will be having traction problems anyway, you should be happy to give up something down low (where you can't use it) for more mid-range (where you can use it).
Ummm, people often say that long tubes make better top end. The question is: compared to what? Compared to stock manifolds - YES. But, when just comparing tubular headers: long tubes are good through mid-range RPMs; Tri-Ys not quite as good at low RPMs, but better at mid-range RPMs; and shorties give up low and mid-range power for top end. That all assumes comparable tube sizes. Enlarge the tubes and we're not apples to apples anymore. Make sense?
Hope that helps.