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Header Weld Grinding

  • Thread starter Thread starter Sparky714
  • Start date Start date Jan 24, 2016

Sparky714

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#1
  • Jan 24, 2016
  • #1
My BBK shorty headers have a lot of extra weld material in the ports. Enough where it looks like it causes some restriction. Would I gain anything by trying to smooth this out or is it just a waste of time on headers?
 

Rt jam

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#2
  • Jan 24, 2016
  • #2
View: https://youtu.be/azPKIjxmmdU


Here is a test to say it will not make a difference but if you have the time and the tools it definately will not hurt.
 
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stykthyn

I want to measure mine. It doesn't look that tall.
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#3
  • Jan 24, 2016
  • #3
Doesn't look like those welds come close to the primaries. I would leave it alone.
 
Reactions: revhead347

Sparky714

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#4
  • Jan 24, 2016
  • #4
stykthyn said:
Doesn't look like those welds come close to the primaries. I would leave it alone.
Click to expand...
Kind of hard to see in the pictures, but they do restrict the tubes about 1/8" all the way around.
 

Sparky714

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#5
  • Jan 24, 2016
  • #5
[QUOTE="Rt jam,
View: https://youtu.be/azPKIjxmmdU


Here is a test to say it will not make a difference but if you have the time and the tools it definately will not hurt.[/QUOTE]

I've seen that video before, they really had to beat on them to get and change on the dyno. Think I'm going to smooth out the really bad spots and call it good.
 

jrichker

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  • Jan 24, 2016
  • #6
Sparky714 said:
My BBK shorty headers have a lot of extra weld material in the ports. Enough where it looks like it causes some restriction. Would I gain anything by trying to smooth this out or is it just a waste of time on headers?
Click to expand...

If it was flying at Mach 3, I would get worried and do some smoothing. Since it isn't moving anywhere near that fast, it is whatever makes you feel good.

An air powered die grinder (less than $30 at Harbor Freight) and another $30 spent on a 1/2" diameter carbide rotary file will do the job. If you don't have a good 40 gallon tank or larger air compressor, or the $60 for the proper tools, forget about it. A Dremel tool or electric drill just isn't up to the job.
 
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mikestang63

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#7
  • Jan 24, 2016
  • #7
love those 1 size fits all flanges
 

Sparky714

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#8
  • Jan 24, 2016
  • #8
jrichker said:
If it was flying at Mach 3, I would get worried and do some smoothing. Since it isn't moving anywhere near that fast, it is whatever makes you feel good.

An air powered die grinder (less than $30 at Harbor Freight) and another $30 spent on a 1/2" diameter carbide rotary file will do the job. If you don't have a good 40 gallon tank or larger air compressor, or the $60 for the proper tools, forget about it. A Dremel tool or electric drill just isn't up to the job.
Click to expand...

I've already got the tools. I just cleaned up the areas that had a lot of excess weld. Thanks for the reply's guys.
 
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