headlight install

bill h

New Member
Jul 31, 2004
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need to install headlights in 92GT.Mine are all foggy and leak.
Is this much of a job? things look kinda close in there. Looks like 3 bolts exposed and others recessed into housing. Any help would be appreciated.
 
All you need to do is remove the 3 nuts from the backside of the header panel and loosen the two nuts for the other two light housings so you can wiggle the headlamp housings out easier. Then they unclip from the adjuster housing and then reverse the process. It is kinda crowded in there with the crash sensors in the way but it can be done.
Where do you live? If you're close enough, I can help! :flag:
 
Shibbydude529 said:
its is easy and will make ur car look way better i did it in my driveway on the drivers side you might have to get under the car

Um, that too not to mention you'll be able to SEE where you're going. Shouldn't have to get under it though then the header panel would really be in the way.
 
Its a piece of cake to change the lights, just be sure that you seal up the new lights you buy. Aftermarket lights are notorious for not being sealed right from the factory, leading to moisture inside the housings when it rains. So just get some outdoor clear silicone caulk and run a bead around the seem where the clear plastic meets the solid plastic. Let it cure then install!
 
If you bought Genuine Ford headlights, the adjustment will be easy. If you bought reproduction headlights, they will be very difficult to align properly. I bought reproduction units the first time, and my headlights could not be aligned: they would shine up in the trees and across the road. I even had all 3 screws set up as adjustment screws.

The set of headlights I now have say "Ford" on them and they seem to line up properly.

The adjustment screws are upper inside and lower outside screws. If the headlights were re-assembled properly, they will have a 5/32" hex on the screw. You can use a 1/4" ratchet with a 5/32" socket. The upper screws can be reached with the hood up, while the lower screws may require you to lay on the ground in front of the car and reach them from the bottom.

To align the headlights, find a level spot with a wall 25-30 feet away. Disconnect the driver light and align up the passenger light so that the light pattern is slightly below of the actual centerline of the headlight. This is to illuminate the right hand side of the road. Reconnect the driver light and disconnect the passenger light. The driver light should be aimed so that the light pattern on the wall is inward about 6" and slightly below the centerline of the headlight. This keeps you from blinding the oncoming cars. Disconnecting and reconnecting the headlights helps to show which headlight is shining in what direction. Reproduction headlights may shine in several directions at the same time, making it very difficult to align them if both lights are on at the same time

One Stangnetter recommends putting a fender cover over the headlight that isn't being aligned. I like his idea, it's simpler than disconnecting the lamps.
 
if you haven't gotten your headlights yet then check blueovalindustries.com.they have oem ford headlight housings bare for $75 a pair or they come with the gaskets and adjusters for $60 apiece.i just got a pair last weekend and they look great.
 
I second Blue Oval Industries. My wife got me their deluxe front light kit for my birthday and they fit and look great. I've bought several things from them in the last year and their service has been top notch.