help with 41c and 91 c codes

scorp69

Founding Member
Feb 5, 2002
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California
helping a friend diagnos his lean condition .correct modes are: stock shortblock with afr 185 heads, 1.7rr, rpm II intake, e-cam, 30lb inj. c&l maf, bbk cold air kit, afpr, 70mm tb. he has a chip done by power train dynamics to run a 24lb c&L meter with 30lb injectors. fuel pressure is 50lb with the line disconnected. he has tried to adjust fuel from 30-50 and still gets check engine and also put on new 02 sensors. changed the maf sensor, tried a pro-m 30lb maf and removed chip and still get same result. anyone have experience with this?
 
Code 41 or 91 - O2 indicates system lean. Look for a vacuum leak or failing O2 sensor.
The computer sees a lean mixture signal coming from the O2 sensors and tries to compensate by adding more fuel.

The following is a Quote from Charles O. Probst, Ford fuel Injection & Electronic Engine control:
"When the mixture is lean, the exhaust gas has oxygen, about the same amount as the ambient air. So the sensor will generate less than 400 Millivolts. Remember lean = less voltage.

When the mixture is rich, there's less oxygen in the exhaust than in the ambient air , so voltage is generated between the two sides of the tip. The voltage is greater than 600 millivolts. Remember rich = more voltage.

Here's a tip: the newer the sensor, the more the voltage changes, swinging from as low as 0.1 volt to as much as 0.9 volt. As an oxygen sensor ages, the voltage changes get smaller and slower - the voltage change lags behind the change in exhaust gas oxygen.

Because the oxygen sensor generates its own voltage, never apply voltage and never measure resistance of the sensor circuit. To measure voltage signals, use an analog voltmeter with a high input impedance, at least 10 megohms. Remember, a digital voltmeter will average a changing voltage." End Quote

Measuring the O2 sensor voltage at the computer will give you a good idea of how well they are working. The computer pins are 29 (LH O2 with a dark green/pink wire) and 43 (RH O2 with a dark blue/pink wire). Use the ground next to the computer to ground the voltmeter.

The O2 sensor ground is in the wiring harness for the fuel injection wiring. I grounded mine to one of the intake manifold bolts