Roush help with a hot hot intercooler

James you could have a few issues wrong!! Your Intercooler Hoses might be kinked or even clogged up not allowing the fluid to run through the intercooler! When I first got my 2000, it ran hot on the intercooler gauge and I took my car to Joe at Chicane Sport Tuning and when he pulled the hoses, both of them were clogged up completely!! He put Stainless Steel ones on, that he sells! They work well and look awesome! In reference to my clogged hoses, Joe said it was the worst ones he had ever seen, like a clogged up toilet, it was nasty!! My car had 27,000 miles and had been sitting for a year and a half before I got it!! At that same time I had him put in his Upgraded Intercooler!! Well worth it, to get this item! Now when its 90 degrees out, my car still seems to run strong and the intercooler gauge never seems to get above 130!!! Check into your stuff right away, you don't want to fry your blower or engine!!!

I had the same problem with my '01. In my case, the intercooler pump was the problem as it wasn't working. End result, merely had to replace the fuse for the pump.

I even went to the extent of adding Water Wetter to my intercooler which helped a great deal, but I have heard from folks in the forum that it is not recommended.

Good luck!