• Mustang Forums
  • Special Production

Roush Intercooler cap leaking?

  • Thread starter Thread starter justin
  • Start date Start date Apr 24, 2006

justin

Founding Member
Oct 7, 1998
416
0
0
Westville,IL
Apr 24, 2006
#1
  • Apr 24, 2006
  • #1
Has anyone ever had a leak from or around the intercooler cap? Whenever I drive the car normal it doesn't leak. When I really get on it it leaks. I called Saleen warranty being my Saleen only has 1,200 miles on it. They sent a whole new intercooler reservoir to my local ford dealership to put on. I'm wondering if it is the top of the intercooler or just the cap? Has anyone had this issue or heard of it? Just curious.
 
S

saleen556

New Member
Dec 2, 2003
387
0
0
Hillsboro,OR
Apr 24, 2006
#2
  • Apr 24, 2006
  • #2
It may just be the o-ring.You might try a little larger one and see if that helps.
 

S281SC#08

New Member
Aug 21, 2005
456
0
0
Clovis, NM
Apr 24, 2006
#3
  • Apr 24, 2006
  • #3
yes mine leaks also.
 
H

Hollywood03

New Member
Jan 15, 2006
73
0
0
Apr 24, 2006
#4
  • Apr 24, 2006
  • #4
In the next month or two lightning force performance will have both a heat exchanger and a super tank that will fit your saleen the super tank holds about 2 times more coolant than the saleen one does... they are the same ones that they sell for the cobras but fit the saleen.I have been using my 03 s281sc as a mock up car... check then out on the webwww.lightningforceperformance.com
 

Acheron315

New Member
Oct 23, 2003
235
0
0
Charleston, SC
Apr 24, 2006
#5
  • Apr 24, 2006
  • #5
I would just get the cap and tank from your dealer and try switching the cap first. That way, you can always sell the extra tank on eBay!
 

justin

Founding Member
Oct 7, 1998
416
0
0
Westville,IL
Apr 24, 2006
#6
  • Apr 24, 2006
  • #6
The thing is...the dealer won't let me change it myself. They said they have to switch it out. I was thinking the same thing.
 

Acheron315

New Member
Oct 23, 2003
235
0
0
Charleston, SC
Apr 24, 2006
#7
  • Apr 24, 2006
  • #7
Just make sure you get the old one, if possible?
 

spikestas

New Member
Oct 11, 2002
29
0
0
ROCHESTER, MN
Apr 25, 2006
#8
  • Apr 25, 2006
  • #8
Intercooler cap leaking

I've replace the cap five times with the supposedly correct cap from ford - - it never fixed the problem. To fix it you'll need to add either need to add a different style of cap or add a O-Ring (I added a Fat O- Ring) that fixed mine.
Sorry can't remeber the size.
Good Luck
 
You must log in or register to reply here.

Similar threads

How do we feel about first gen fuel caps?
  • Teen'93stang5.0
  • Apr 25, 2026
  • Mustang Sound & Shine All
Replies
4
Views
354
Mustang Sound & Shine All May 3, 2026
General karthief
2
Electrical mayhem
  • 2000ElectricGreen
  • Mar 13, 2026
  • 1996 - 2004 SN95 Mustang -General/Talk-
Replies
2
Views
270
1996 - 2004 SN95 Mustang -General/Talk- Mar 24, 2026
2000ElectricGreen
2
D
Engine 85 GT Backfires through Carb
  • DienstXIV
  • Oct 3, 2025
  • Fox 5.0 Mustang Tech
Replies
19
Views
682
Fox 5.0 Mustang Tech Oct 7, 2025
85GTStangGuy
Drivetrain Rear end clunk
  • seanmahoney
  • Oct 13, 2025
  • SN95 4.6L Mustang Tech
Replies
3
Views
414
SN95 4.6L Mustang Tech Oct 13, 2025
nickyb
S
Drivetrain 8.8 Pinion and 302 rear main seal leaks after replacing. 93 5.0 with t-5
  • Steigy4827
  • Jun 23, 2025
  • Fox 5.0 Mustang Tech
Replies
10
Views
660
Fox 5.0 Mustang Tech Apr 1, 2026
Steigy4827
S
Share:
Bluesky Email Share Link
  • Mustang Forums
  • Special Production
Menu
Log in

Register

  • Forums
  • What's new
  • Media
  • Resources
  • Contact
  • Sponsor
X

Privacy & Transparency

We use cookies and similar technologies for the following purposes:

  • Personalized ads and content
  • Content measurement and audience insights

Do you accept cookies and these technologies?

X

Privacy & Transparency

We use cookies and similar technologies for the following purposes:

  • Personalized ads and content
  • Content measurement and audience insights

Do you accept cookies and these technologies?