jrichker another fuel pump question

SMOKEDYA

20+ Year Stangneter :roc</strong><span class=
Jul 13, 2003
3,637
8
79
Tucson AZ
Ok jrichker i read this post http://forums.stangnet.com/showthread.php?t=695257&highlight=fuel+pump and have a question for ya or anyone else. No recent work done on the car. so i'm on my way home from work yesturday. I let it warm up for about 2-5 min. i drive normal (still breaking in the clutch) i get about 1/2-1 mile from work and the car dies, just like you shut off the key (still have power tho just no fuel). So i pop the clutch and wont restart? I pull over try to start it nothing? So i turn the key off then on... no pump noise? So i do it again hear the pump prime, then go about 25-50 feet same thing. So i hit the key on/off pump primes go on. Get home about 13 miles / 20 min driving get to the off ramp and same thing as i'm sitting at the light, just like i ran out of gas. Get it started and proceed. I get home and then leave about 1/2 hour later to get my son from track pratice about 2 mles away. Does it to me again on our way home. So tonight i let it warm to temp nothing go for a drive and get about 2 miles (this is after letting it run for about 15min) and it does it to me again. I do the key thing and on the second one i hear the pump prime stat it get home. While i'm letting it warm up i open the trunk and can hear the pump sounding normal. Every time i hit the key besides when it dies the pump cycle's and sounds normal? I did try to start it one time and it didnt cycle for as long as it usually does and sounded like it was struggling. When i do drive it it dosent run any diffrent or anything. And i checked the fuel pressure gauge and it reads what it always does. So could it be a pump? a filter? or what? Do relay's go out like this or do they just go out? Anyone else's help would be great also? peace



john:p
 
It is time to put a fuel pressure gauge on the scharder valve to determine if you are in fact losing fuel pressure. Most of the larger auto parts chains will loan/rent one. A tire gauge can be used in emergiencies to check the fuel pressure.

If a check reviels that the fuel pressure is OK, start here and work down.

Cranks OK, but No Start Checklist for Fuel Injected Mustangs

Revised 12-Apr-2007 to include EEC test connector location.
All text applies to all models unless stated otherwise.

Note: 94-95 specific changes are in red

1.) Remove push on connector from starter solenoid and turn ignition switch on. Place car in neutral or Park and set the parking brake. Remove the coil wire from distributor & and hold it 3/8” away from the engine block. Jumper the screw to the big bolt on the starter solenoid that has the battery wire connected to it. You should get a nice fat blue spark.
Most of the items are electrical in nature, so a test light, or even better, a voltmeter, is helpful to be sure they have power to them.
No spark, possible failed items in order of their probability:
A.) MSD or Crane ignition box if so equipped
B.) Coil
C.) TFI module
D.) PIP sensor in distributor. See paragraph 5A - a noid light will tell if the pip is working by flashing when the engine is cranking.
E.) No ECC or computer power - ECC or computer relay failure
86-93 models only: ECC relay next to computer - look for 12 volts at the fuel injector red wires
94-95 models only: EEC or PCM power relay in the constant control relay module. Look for 12 volts at the fuel injector red wires.
F.) No ECC or computer power - fuse or fuse link failure
86-93 models only: Fuse links in wiring harness - look for 12 volts at the fuel injector red wires. All the fuse links live in a bundle up near the starter solenoid.
94-95 models only: 20 amp EEC fuse in the engine compartment fuse box. Look for 12 volts at the fuel injector red wires.
G.) Ignition switch - look for 12 volts at the ignition coil red/lt green wire.
H.) Computer
J.) Engine fires briefly, but dies immediately when the key is released to the Run position. Crank the engine & when it fires off, pull the small push on connector (red wire) off the starter relay (Looks like it is stuck on a screw). Hold the switch in the crank position: if it continues to run there is a problem with either the ignition switch or TFI module. Check for 12 volts at the red/green wire on the coil with the switch in the Run position. Good 12 volts, then replace the TFI.

See the following links for wiring diagrams...

http://www.autozone.com/servlet/UiB..._us/0900823d/80/16/71/3c/0900823d8016713c.jsp for 79-88 model cars
Computer/fuel pump/ignition wiring diagram, 86 model http://www.autozone.com/images/cds/gif/large/0900823d80167158.gif
Computer/fuel pump/ignition wiring diagram, 87 model http://www.autozone.com/images/cds/gif/large/0900823d8016715e.gif
Computer/fuel pump/ignition wiring diagram, 88 model http://www.autozone.com/images/cds/gif/large/0900823d80167162.gif

http://www.autozone.com/servlet/UiB..._us/0900823d/80/19/59/5a/0900823d8019595a.jsp for 89-93 model cars
Computer/fuel pump/ignition wiring diagram, 89-90 cars http://www.autozone.com/images/cds/gif/large/0900823d8019595f.gif
Computer/fuel pump/ignition wiring diagram, 91-93 cars
http://www.autozone.com/images/cds/gif/large/0900823d80195960.gif

http://www.autozone.com/servlet/UiBroker?ForwardPage=/az/cds/en_us/0900823d/80/1d/db/3c/0900823d801ddb3c.jsp for 94-98 model cars

2.) Spark at coil wire, pull #1 plug wire off at the spark plug and check to see spark. No spark, possible failed items in order of their probability:
A.) Moisture inside distributor – remove cap, dry off & spray with WD40
B.) Distributor cap
C.) Rotor
D.) Spark Plug wires
E.) Coil weak or intermittent - you should see 3/8" fat blue spark with a good coil

3.) Spark at spark plug, but no start.
Next, get a can of starting fluid (ether) from your local auto parts store: costs a $1.30 or so. Then pull the air duct off at the throttle body elbow, open the throttle, and spray the ether in it. Reconnect the air duct and try to start the car. Do not try to start the car without reconnecting the air duct.

Two reasons:
1.) If it backfires, the chance for a serious fire is increased.
2.) On Mass Air cars, the computer needs to measure the MAF flow once the engine starts.
If it starts then, you have a fuel management issue. Continue the checklist with emphasis of fuel related items that follow. If it doesn’t, then it is a computer or timing issue: see Step 4.

Clue – listen for the fuel pump to prime when you first turn the ignition switch on. It should run for 5-20 seconds and shut off. To trick the fuel pump into running, find the EEC test connector and jump the connector in the Upper RH corner to ground. The EEC connector is near the wiper motor and LH hood hinge.
attachment.php


If the relay & inertia switch are OK, you will have power to the pump. Check fuel pressure – remove the cap from the schrader valve behind the alternator and depress the core. Fuel should squirt out, catch it in a rag. Beware of fire hazard when you do this. In a pinch, you can use a tire pressure gauge to measure the fuel pressure. It may not be completely accurate, but you will have some clue as to how much pressure you have. If you have any doubts about having sufficient fuel flow/pressure, rent a fuel pressure test gauge from the auto parts store. That will tell you for sure if you have adequate fuel pressure.


4.) No fuel pressure, possible failed items in order of their probability:
A.) Tripped inertia switch – Coupe & hatch cars hide it under the plastic trim covering the driver's side taillight. Use the voltmeter or test light to make sure you have power to both sides of the switch
B.) Fuel pump power relay – located under the driver’s seat in most stangs built before 92. On 92 and later model cars it is located below the Mass Air Flow meter. Look for 12 volts at the Pink/Black wire on the fuel pump relay.
C.) Clogged fuel filter
D.) Failed fuel pump
E.) 86-90 models only: Blown fuse link in wiring harness. Look for 12 volts at the Orange/Lt Blue wire on the fuel pump relay.
91-93 models only Blown fuse link in wiring harness. Look for 12 volts at the Pink/Black wire on the fuel pump relay.
The fuse links for all model years 86-93 live in the wiring harness near the starter solenoid.
94-95 models only: 20 amp fuel pump fuse in the engine compartment fuse box. Look for 12 volts at the Dark green/yellow wire on the constant control relay module.
F.) Fuel pressure regulator failed. Remove the vacuum line from the regulator and inspect for fuel escaping while the pump is running. If fuel is coming out the vacuum port, the regulator has failed.

5.) Fuel pressure OK, the injectors are not firing.
A.) A noid light available from any auto parts store, is one way to test the injector wiring.
The noid light plugs into the fuel injector harness in place of any easily accessible injector. Plug it in and it will flash if the injector is firing.
B.) I like to use an old injector with compressed air applied to the injector where the fuel rail would normally connect. I hook the whole thing up, apply compressed air to the injector and stick it in a paper cup of soapy water. When the engine cranks with the ignition switch on, if the injector fires, it makes bubbles. Cheap if you have the stuff laying around, and works good too.
D.) Pull an injector wire connector off and look for 12 volts on the red wire when the ignition switch is on.
E.) No power, then look for problems with the 10 pin connecter (salt & pepper shakers at the rear of the upper manifold).
F.) No power and the 10 pin connections are good: look for broken wiring between the orange/black wire on the ECC relay and the red wire for the 10 pin connectors.
G.) TPS voltage exceeds 3.7 volts with the throttle closed. This will shut off the injectors, since the computer uses this strategy to clear a flooded engine. Use a DVM, a pair of safety pins, and probe the black/white and green wires to measure the TPS voltage. It should be .5-.99 volts with the key on, engine not running. Note that if the black/white wire (signal ground) has a bad connection, you will get some strange readings. Make a second measurement using the battery post as the ground to eliminate any ground problems. If the readings are different by more than 5%, you may have a high resistance condition in the black/white signal ground circuit.

6.) Spark & fuel pressure OK.
A.) Failed IAB (no airflow to start engine). Press the throttle ¼ way down and try to start the car.
B.) Failed computer (not very likely)
C.) Engine ignition or cam timing off: only likely if the engine has been worked on recently).
D.) Firing order off: HO & 351 use a different firing order from the non HO engines.
HO & 351W 1-3-7-2-6-5-4-8
Non HO 1-5-4-2-6-3-7-8
E.) No start when hot - Press the throttle to the floor & try starting it if you get this far. If it starts, replace the ECT.
 
I have a fuel pressure gauge in where the scrader valve goes so i know i'm getting pressure when it's running. What is the most like thing to go out in the system? Do the relay's just go out, or do they slowly go? peace



john:p
 
Then you are saying that when the trouble occurs, you see the gauge indicate a drop in pressure?

Failing fuel pump relays will usually set codes 95 and/or 96.
 
Then you are saying that when the trouble occurs, you see the gauge indicate a drop in pressure?

Failing fuel pump relays will usually set codes 95 and/or 96.

My check engine light isnt on and has never came on, unless it dosent work? I cant see the fuel pressure gauge cause it's under the hood. Next time i will run out and look. So do relay's go out like this or do they just go caput? peace



john:p
 
My check engine light isnt on and has never came on, unless it dosent work? I cant see the fuel pressure gauge cause it's under the hood. Next time i will run out and look. So do relay's go out like this or do they just go caput? peace



john:p

Codes may be present in the computer even if the Check Engine Light isn’t on.

If the relay did hiccup and drop power to the pump, you would get a code 95 or 96. I would definitely dump the codes since it is cheaper than the $12 or so for a fuel pump relay.