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  • 1979 - 1995 (Fox, SN95.0, & 2.3L) -General/Talk-
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master cylinder

  • Thread starter Thread starter mustangjoe87
  • Start date Start date Dec 30, 2004
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mustangjoe87

Member
Jul 23, 2004
364
0
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Harrison Twp., Michigan
Dec 30, 2004
#1
  • Dec 30, 2004
  • #1
ok so my buddy and i have been going over my brakes with a fine tooth comb checking for leaks and found none, we bled more than a quart through the system (no air what so ever) and the pedel still goes straight to the floor. so now im thinking i bought a bad master cylinder off of ebay. the parts store has them for 38 dollars so i think ill get a new one and try that. oh i almost forgot to mention this is a 5lug swap related issue everything it installed withall the lines run the pedel goes straight to the floor it barley holds the wheels when its on jack stands. it is a 95 GT booster and master. do you think im on the right track? i hope so i want to get it on the ground the new wheels look sweet
 

bluevenom867

I will have images of molesting stuffed animals in
Dec 15, 2003
1,704
1
0
St.Petersburg,FL
Dec 30, 2004
#2
  • Dec 30, 2004
  • #2
Did you bleed the master cylinder befor you put it on?Make sure that the booster isn't missing and parts and that the pushrod is in the slot.Check the pedal linkage and make sure the rod and pin is right, also make sure the rod it the right length.You hade to pump the master cylinder to bleed the brakes, right?So the master cylinder must be working other wise I don't think it would pump at all.I just put manual brakes on, and stoping is fine, so if your pedal is going to the floor something isn't getting fulid.
 

mustangjoe87

Member
Jul 23, 2004
364
0
16
Harrison Twp., Michigan
Dec 30, 2004
#3
  • Dec 30, 2004
  • #3
well all the parts hould be there i cant think of anything that would be missing. i thought one of the seals from the master to the resivor was bad so we pulled it off and my buddy pushed the pedel slow and it shoot fluid straight up in the front port and sucked it in the rear so im thinkin its somthing internal like a seal, and since it was an ebay thing i have no idea of mileage or if the internals dryed out and somthing it now bad so im gonna try replacing it
 

Black1987Stang

Active Member
Aug 22, 2004
1,422
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37
Jersey Shore
Dec 31, 2004
#4
  • Dec 31, 2004
  • #4
Yea thats the master cylinder. It happened with my friends GMC. Everything was bled perfectly but still had to push down like crazy to stop, and like u said it was shooting fluid up through one of the holes. We replaced it and it was like new.
 

bluevenom867

I will have images of molesting stuffed animals in
Dec 15, 2003
1,704
1
0
St.Petersburg,FL
Dec 31, 2004
#5
  • Dec 31, 2004
  • #5
Hmm, unbolt the master cylinder and put some fulid in it and have one of you get a rod or screw driver and push the plunger in the back and see if fulid comes out both holes.If not then plug the holes and see if any fulid leaks out the back of the cylinder.
 

bluevenom867

I will have images of molesting stuffed animals in
Dec 15, 2003
1,704
1
0
St.Petersburg,FL
Dec 31, 2004
#6
  • Dec 31, 2004
  • #6
Well it sure is looking like the master cylinder.I never had on go bad, but I guess if you leave them sit around the seals could go bad.
 

mustangjoe87

Member
Jul 23, 2004
364
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16
Harrison Twp., Michigan
Dec 31, 2004
#7
  • Dec 31, 2004
  • #7
ok good, it seems like im on the right track its been pissing me off so bad i want to get it driving and test out the 4 wheel disc and it looks awesome with the 99 cobra wheels
 

mustangjoe87

Member
Jul 23, 2004
364
0
16
Harrison Twp., Michigan
Dec 31, 2004
#8
  • Dec 31, 2004
  • #8
ok i am having a serious problem. i did the new) 95 master cylinder the system is bled well with no leaks (we put 2 quarts through it) and the pedal still goes straight to the floor when running and is spongy when it is not. i adjusted the push rod out 3 turns and it got a lil better but not much. i dont think the booster is bad and i dont think i have any vaccum leaks, i am at my wits end, please help.


joe
 

Matt90GT

Founding Member
May 6, 2001
3,055
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0
Oregon
Jan 1, 2005
#9
  • Jan 1, 2005
  • #9
You still have air in the lines.

I believe you emailed me this also.

You have air most likely in the rear calipers still. Get a pad spreader (or make something work), remove the caliper from the axle mount, invert and bleed. Do that on both sides until you get the air out. Then remount the calipers and bleed the entire brake system from farthest to closest wheel.
 

rd

Founding Member
Jan 12, 2000
3,316
63
109
Ocean Springs MS
Jan 1, 2005
#10
  • Jan 1, 2005
  • #10
Couple of off the wall suggestions. I have had air get in the master when I took the bench bleeder setup off, so I jacked the rear of the car up to level the master cylinder, and bleed the mess again. Helped a lot.

Pushrod length is important too. Too short, and you have little brake action, too long, and it locks them up.
 

jrichker

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Mar 10, 2000
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Dublin GA
Jan 1, 2005
#11
  • Jan 1, 2005
  • #11
Here's some brake bleeder help...

Garden Sprayer Pressure Bake Bleeder

1 each pump type garden sprayer, 1 - 1 ½ gallon capacity (size doesn’t matter much, it just has to be cheap and small enough to be easy to work with)
6-10 feet 3/8” clear plastic tubing
1 each ¼” brass pipe tee
1 each ¼” pipe to 3/8: hose adapter
1 each pressure gauge 0-60 PSI or so – all you’ll ever need is 5- 10 PSI, so the gauge range doesn’t have to be high.
1 each large rubber stopper – this is the hard part to find. It may take some searching to find one that is a snug push fit to the inside of the filler port on the master cylinder. You can use silicone rubber to seal a brass fitting to an old master cylinder cap, but they tend to leak too much.
Home Depot or Lowes has some ¼” brass pipe stock that is continuously threaded in the electric lamp repair department, along with the brass nuts that go with it. This is better than a pipe nipple, since the nuts can be used to secure the pipe in the cap or stopper.
OR if you can’t find the threaded pipe stock,
1 each ¼” nipple, 1 ½”- 2” long

The rubber stopper needs a hole drilled in it for the ¼” pipe nipple or threaded pipe stock. After you drill the hole, use some silicone gasket sealer to seal the pipe nipple as you push it into the rubber stopper. If you used the threaded pipe stock, use the nuts to secure the stock into the stopper.

If you can’t find a suitable rubber stopper, an old master cylinder cap can be used. Drill a ½” hole in the center for the pipe fitting. Cut the brass pipe stock to about 1”- 1 ½” long, the exact length isn’t too important. Push it through the hole in the master cylinder cap and thread one nut on top of the pipe stock where it sticks though the cap. Put another nut on the other side of the cap to lock the pipe stock in place. Apply some silicone rubber gasket sealer to both sides and when it is dry, screw the ¼” pipe that sticks out of the top of the cap into the tee.

Remove the sprayer hose and wand from the garden sprayer. You may find it easier just to cut the sprayer hose off short and connect it to the 3/8” plastic tubing. The idea is that the 3/8” tubing connects to the pickup tube inside the sprayer in a reliable, leak proof fashion. Another alternative is to remove the spray nozzle from the end of the spray wand and connect the 3/8” tubing to the wand. This leaves the hand valve in place and may be useful to start/stop the flow of brake fluid.

The 3/8” plastic tubing connects to the pipe tee using a push on hose barb type adapter. The pipe tee has one port for the gauge, one for the 3/8” hose and the other to connect to the rubber stopper or master cylinder cap that you modified.

Fill the pump sprayer with a quart of brake fluid. Set the garden sprayer on the ground and screw the pump handle down tight, and pump until brake fluid fills the plastic tubing. Then put the modified stopper or master cylinder cap on the master cylinder and pump slowly to make sure that nothing leaks or pops loose. No leaks, continue pumping until you get 5-10 PSI. Put a 6”-12” length of clear plastic tubing on the bleeder ports. Then open the bleeder ports on the wheel cylinders one at a time and bleed until the bubbles are gone. I use a 2 liter soda bottle with a coat hanger to catch the fluid . DO NOT REUSE THE OLD BRAKE FLUID. Repeat the process until you have finished all 4 wheels. You will have to pump the sprayer several times to maintain the 5-10 PSI needed to do the job. When finished bleeding, loosen the pump handle to relieve the pressure, remove the stopper/modified master cylinder cap and test the pedal.
 

mustangjoe87

Member
Jul 23, 2004
364
0
16
Harrison Twp., Michigan
Jan 1, 2005
#12
  • Jan 1, 2005
  • #12
the car is on 4 jackstands and is level so i dont think that will change anything.


Matt- ill try taking the calipers off tomorrow when i can get a buddy to help me with bleeding.
 
M

matt17

New Member
Dec 12, 2004
12
0
0
Jan 1, 2005
#13
  • Jan 1, 2005
  • #13
couple things to think about,did you upgrade your propotioning block,the valve in the block could had slid to one side an no letting the presure balance out,another thing i have ran into is that a caliper might be stickin of froze up on you,you will still get good fluid out of it but the piston can't push all the air out of it! good luck!
 

mustangjoe87

Member
Jul 23, 2004
364
0
16
Harrison Twp., Michigan
Jan 1, 2005
#14
  • Jan 1, 2005
  • #14
i did the proportioning valve modification, i am planning on taking the rear calipers off tomorrow and screwing around with them try to find out wtf is going wrong.
 

mustangjoe87

Member
Jul 23, 2004
364
0
16
Harrison Twp., Michigan
Jan 2, 2005
#15
  • Jan 2, 2005
  • #15
so mike and i went into the shop this morn to work on my car and we inverted the calipers and bleed them. still went to the floor when running so since we both have to go back to school tomorrow we decided to pack it up and throw the wheels on. so while i was putting the lug nuts on mike says " hey, ill step on the brakes and hold the wheels." i was like **** you guy, so he does it any way and says wait wtf happened? iwas like huh? the brakes are hard????? so we put the wheels on dropped the car and they worked. the proportioning valve needs to be adjusted but it was raining alot so i did a couple of test damn they are a lil spoongy but the worked. plus i rebuilt the tracktion lock so now both wheels spin
 

91'MustangLX

New Member
Jun 16, 2005
21
0
0
Jun 16, 2005
#16
  • Jun 16, 2005
  • #16
What Prop Valve did you use? I am In the middle of doing a new M/C and would love to know.
 

mustangjoe87

Member
Jul 23, 2004
364
0
16
Harrison Twp., Michigan
Jun 16, 2005
#17
  • Jun 16, 2005
  • #17
i used a wilwood adjustable. i just found the best deal on a new one from ebay.
 

91'MustangLX

New Member
Jun 16, 2005
21
0
0
Jun 16, 2005
#18
  • Jun 16, 2005
  • #18
well I have to do the 3 to 2 port conversion but can't find a Prop Valve that converts it. any ideas who makes the conversion?

in this article he has the prop valve I need but i can't find a part# or find it on fords site.

http://www.mustangcentral.net/tech/brake.html

Found it it's off a 94' Cobra.
 

mustangjoe87

Member
Jul 23, 2004
364
0
16
Harrison Twp., Michigan
Jun 16, 2005
#19
  • Jun 16, 2005
  • #19
you use an adjustable like mine, then modify the stock one with a ford motorsport plug that makes it a distribution block instead.
 

91'MustangLX

New Member
Jun 16, 2005
21
0
0
Jun 16, 2005
#20
  • Jun 16, 2005
  • #20
As Ralph Wiggum says in The Simpson's "I'm Lernding"

LOL Thanks man I appreciate the info.
 
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