Need help flaring stainless steel brake lines

66coupe351

Founding Member
Aug 24, 2001
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Los Angeles, CA
First off I'm confused about what type of flare I need. I started off thinking I would need a 45 degree double flare, but now think I may need a 37 degree single flare. I'm trying to plumb up my master cylinder and combination valve.

I tried making a couple of 45 degree double flares in the stainless tubing I have and completely screwed it up. The tubing was very tough to flair, and it ended up deforming un-evenly and being useless.

Do I need to be making 37 degree single flares? Will they match up properly to my Master Cylinder, etc?
Will I be able to use the fittings I already bought?: 3/8-24 - SAE - 3/16" Diameter
 
AN fittings are 37, you need 45 dbl flares. Stainless steel is tough stuff, I wouldn't try to flare it with a home flaring tool. Its hard enough to flare regular steel tubing properly. You could maybe call some industrial hose/plumbing stores and see if they can make flares for you, probably wouldn't cost much.
 
302 coupe said:
AN fittings are 37, you need 45 dbl flares. Stainless steel is tough stuff, I wouldn't try to flare it with a home flaring tool. Its hard enough to flare regular steel tubing properly. You could maybe call some industrial hose/plumbing stores and see if they can make flares for you, probably wouldn't cost much.

.............and SS cracks easy.

HistoricMustang
www.historicmustang.com
 
Thanks for the replies.

So, I have to go with a 45 degree double flare to match up correctly with everything else?

A 37 degree single flare is always for an AN fitting? Is the threaded fitting that slips over the tubing what makes it an AN fitting, or is it the shape of the item the tube is connecting to? Could I do 37 degree single flares with different fittings and connect it to a standard Master Cylinder?

What is annealing?

Any idea where I could have the flaring done? Custom car shop? Industrial tubing manufacturer?
 
I may have to try heat, or get myself a nice tool. I think I have a cheap-o $30 flaring tool right now.

But, again, which type of flare do I need to go with? Always single 37 degree flare for stainless? And what determines the type of flare: the material, the fittings, or the object you are attaching to?

Even that nice flaring tool says it:
Produces single flares 45 & 37 degrees in soft metal & stainless steel lines, and produces 45 degree double flares in soft metal & steel.
So it won't do a double flare in stainless steel? I'm a little confused about their reference to 'soft metal and stainless steel' at one point, and 'soft metal and steel' at another.
 
Chop Cut Rebuild

I just happen to be wathching Chop Cut Rebuild today and they said that you don't need double flares with SS lines because Stainless is so strong. Take that for what it's worth.

I personally double flared my lines with a tool I rented from Autozone. Turned out fine, no leaks.
 
I have that tool and it can do double flares on SS seamless "annealed" tubing. A double flare is used in all brake lines. A single flare can crack/split and cause loss of brake pressure. SS can be very hard and very brittle. It may be cheaper/easier for you to buy pre-bent SS brake lines.
 
Thanks again for the replies. I'll check out my local auto parts store to see if they have a brake flaring rental tool that works better than the basic one I have.

I bought all new factory SS tubing, but have a few custom finishing pieces I need to make.

I'm Installing a dual-bowl MC, brake booster and a combination valve, so I just have to make three short pieces to finish plumbing the area near the MC.