Hmmmmmm.... well a bad cap could lead it to o-heat more easily. The pressure provided by the cap also raises the boiling point, so the cap could drop it *some* but I wouldnt think more than 10-15 degrees.
Hot air being pulled back around the radiator could also make things worse, but I would think that the heat dissipation without the hood would MORE than make up for this...
Blocking off the exhaust crossover below the carb, will hurt cold start-up, but should help the o-heating problem.
Do you still have the stock steel 4 or 5 blade fan on it? A flex-i-lite or an electric might be a good upgrade.
In addition to a compression test, most shops can use a "block tester" where they test the coolant / radiator for the pressence of combustion gasses. A sign of a blown HG. Takes about 10 min, probably charge ya $20 if at all.
Is the fan belt the right tension? If its loose than the water pump won't turn like it should.
If you have any big gaps in the core-support next to / above / below the radiator, you might want to block them off (cardboard for a temp test ) to make sure that ALL the air is going through the radiator and not around it... this will not be such a problem on the highway, but will be more noticeable in town, where the volume of air is lower (slower) so it is more crutial.
Also try to feel the radiator just as the thermostat opens, (and it starts to get warm) and feel for cold spots. This will indicate that there is a lack of flow in that area of the radiator. If this is the case, rebuild it or get a new one.
Also check to see that your shroud fits well, no big gaps, the fan isnt way up inside it, or hanging out an inch behind it, etc...
The hole in the thermostat that you drilled is always a good idea. The *slow* trickeling in is the time it takes the air to escape out that hole. If you hadn't drilled the hole, that air would be trapped completely. (until the stat opens)
It sounds like your on the right track....
Check your coolant mix is 50/50 to 60/40 h20/coolant. Too much coolant can HURT the cooling ability of the system. (too little and you have a cracked block in January)
You could run some "Redline: Water Wetter", Summit carries it, and it helps about 5-10 degrees.
If all else fails you could try a good 160 stat, may-be the other one you had was wasted.... you could check it in a pan with a thermometer and watch for temp and smoothe opperation.
Hope some of this helps.
Dave
