Fox Passing California Emission Test? Help Pleeez

gruvee87vertgt

Dirt-Old 20+Year Member
Oct 7, 2003
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Chicago, Il
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Hi Yall, thanks for looking.


My cats are bad. I need to replace them. they are original and have 150k miles on them.

Im wondering if I can get away with running 2 new cats? or do I need to buy 4 new cats?


or is there another way around this?

Thanks
 
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thanks for the responses yall


two of the four cats get a little red when I recently installed them. I had them off for a while and she drove great.

I recently failed the emissions and they believe it's the Cats.

I think im gonna replace the two cats that turn red...but man, these things are $120 a piece....
 
Looks like its time to upgrade your exhaust, to go with all those goodies under your hood. Go with a nice catted H or X pipe. :banana:
 
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Not much you can say until you take the pipe off and look at the inside of the cats. If it helps any, I have no SMOG pump, no EGR, and only 2 cheapy Magnaflow cats, and my car aces emissions here in Georgia. I am not exagurating, the car is usually within 10% of the limit in every category.

Kurt
 
Are you sure you just aren't lean as hell? Usually when cats clog up the car runs like a total dog.

Red cats could be extreme lean or a timing issue
 
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How to pass emissions testing:

High NO - high combustion temps - retard timing, check EGR for operation.
High CO – Rich condition - fuel pressure too high, check O2 sensors, replace air filter, Clean MAF element.
High HC – Lean misfire, vacuum leak, common misfire due to worn or weak ignition system components. On rare occasions, an overly rich mixture may be the cause. Do the ethanol/E10 fill up as suggested.
High CO & HC - Cat converters, smog pump, and smog pump controls. Make sure the smog pump has good air output at 1200-1700 RPM

How to pass emissions testing:

1.) Make sure all the emissions gear the car was made with is present and connected up properly. That includes a working smog pump and cats. The smog tech will do a visual check to make sure that all the original equipment is present and connected up.

2.) Make sure that you have fresh tune up with spark plugs, plug wires, cap, rotor, fuel & air filters. An oil & filter change is a good idea while you are at it.

3.) [Dumping the computer diagnostic codes on 86-95 Mustangs

Revised 26-July-2011. Added need to make sure the clutch is pressed when dumping codes.

Codes may be present even if the check engine light hasn’t come on, so be sure to check for them.

Here's the way to dump the computer codes with only a jumper wire or paper clip and the check engine light, or test light or voltmeter. I’ve used it for years, and it works great. You watch the flashing test lamp or Check Engine Light and count the flashes.

Post the codes you get and I will post 86-93 model 5.0 Mustang specific code definitions and fixes. I do not have a complete listing for 94-95 model 5.0 Mustangs at this time.

Be sure to turn off the A/C, and put the transmission in neutral when dumping the codes. On a manual transmission car, be sure to press the clutch to the floor.
Fail to do this and you will generate a code 67 and not be able to dump the Engine Running codes.

Foxbody Diagnostic connector
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Foxbody Diagnostic connector close up view
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If your car is an 86-88 stang, you'll have to use the test lamp or voltmeter method. There is no functional check engine light on the 86-88's except possibly the Cali Mass Air cars.

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The STI has a gray connector shell and a white/red wire. It comes from the same bundle of wires as the self test connector.

89 through 95 cars have a working Check Engine light. Watch it instead of using a test lamp.

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The STI has a gray connector shell and a white/red wire. It comes from the same bundle of wires as the self test connector.


WARNING!!! There is a single dark brown connector with a black/orange wire. It is the 12 volt power to the under the hood light. Do not jumper it to the computer test connector. If you do, you will damage the computer.

What to expect:
You should get a code 11 (two single flashes in succession). This says that the computer's internal workings are OK, and that the wiring to put the computer into diagnostic mode is good. No code 11 and you have some wiring problems. This is crucial: the same wire that provides the ground to dump the codes provides signal ground for the TPS, EGR, ACT and Map/Baro sensors. If it fails, you will have poor performance, economy and driveablity problems

Some codes have different answers if the engine is running from the answers that it has when the engine isn't running. It helps a lot to know if you had the engine running when you ran the test.

Dumping the Engine Running codes: The procedure is the same, you start the engine with the test jumper in place. Be sure the A/C is off, and clutch (if present) is pressed to the floor, and the transmission is in neutral. You'll get an 11, then a 4 and the engine will speed up to do the EGR test. After the engine speed decreases back to idle, it will dump the engine running codes.

Trouble codes are either 2 digit or 3 digit, there are no cars that use both 2 digit codes and 3 digit codes.

Your 86-88 5.0 won't have a working Check Engine Light, so you'll need a test light.
See AutoZone Part Number: 25886 , $10
4




Alternate methods:
For those who are intimidated by all the wires & connections, see Actron® for what a typical hand scanner looks like. Normal retail price is about $30 or so at AutoZone or Wal-Mart.

Or for a nicer scanner see Equus - Digital Ford Code Reader (3145) – It has a 3 digit LCD display so that you don’t have to count flashes or beeps.. Cost is $30.


Dumping the Engine Running codes: The procedure is the same, you start the engine with the test jumper in place. Be sure the A/C is off, clutch depressed to the floor and the transmission is in neutral. You'll get an 11, then a 4 and the engine will speed up to do the EGR test. After the engine speed decreases back to idle, it will dump the engine running codes.
Cylinder balance test
Warm the car's engine up to normal operating temperature. Use a jumper wire or paper clip to put the computer into test mode. Start the engine and let it go through the normal diagnostic tests, then quickly press the throttle to the floor. The engine RPM should exceed 2500 RPM's for a brief second. The engine RPM's will increase to about 1450-1600 RPM and hold steady. The engine will shut off power to each injector, one at a time. When it has sequenced through all 8 injectors, it will flash 9 for everything OK, or the number of the failing cylinder such as 2 for cylinder #2. Quickly pressing the throttle again up to 2500 RPM’s will cause the test to re-run with smaller qualifying figures.
Do it a third time, and if the same cylinder shows up, the cylinder is weak and isn’t putting out power like it should. See the Chilton’s Shop manual for the complete test procedure



4.) Post the codes and get help to fix them. Don’t try to pass with codes not fixed. Clearing the computer just temporarily removes them from memory, it doesn’t fix the problem that caused the code to be set.

5.) Be sure to do the testing on a hot engine. Drive for 15-20 minutes prior to taking the test to get operating temps up into the normal range. Do not shut off the engine while waiting for your turn on the test machine. An engine up to full operating temperature puts out fewer emissions.
 
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Not much you can say until you take the pipe off and look at the inside of the cats. If it helps any, I have no SMOG pump, no EGR, and only 2 cheapy Magnaflow cats, and my car aces emissions here in Georgia. I am not exagurating, the car is usually within 10% of the limit in every category.

Kurt
California emissions is probably the hardest to pass they are super strict out here
 
California emissions is probably the hardest to pass they are super strict out here

I am certain that a well tuned and maintained Mustang will pass anywhere. 5.0 Mustangs are actually extremely clean cars despite what the stereotype might suggest. Not sure what the limits are in California, but my car does (actual/limit):

HC: 24/117
CO%: 0.00/0.65
NOx: 154/821
CO+CO2: 11.7/6.0(min)

That's all at 25mph. The 15mph is virtually identical. What are the limits in California?

Kurt
 
Usually MA is right there with CA but they've actually eliminated testing for all pre-OBD cars.

Justification? Well The rumor is up here in MA with all the snow and salt and rust, there are very few pre-obd2 cars left, so the financial burden of maintaining the dynos can't be justified.

I gotta admit....I haven't seen a car older than 1995 in a while up here.

Still needs cats though. That's Federal and the cops will write exhaust tickets in a heartbeat. Part of the reason I keep my cats on

Our gun laws are worse than Cali though
 
I have to go the last guy in town with a dyno, and his is broken half the time. He also can't test if it's been raining, because he is at the bottom of a hill, and the water builds up in emissions shed. I actually have to do burnouts outside the emissions place to get my tires dry so they will not slip on the rollers. I can't believe Georgia is sticking to the emissions test for OBD1 cars, when testing them has obviously become a burden for everyone.

Kurt