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Drivetrain Seized drive shaft bolts

  • Thread starter Thread starter Mu-TangClan
  • Start date Start date Jun 27, 2019

Mu-TangClan

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Jun 19, 2019
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Jun 27, 2019
#1
  • Jun 27, 2019
  • #1
In the process of dropping my T5 and removing the drive shaft bolts is proving extremely difficult. I've manage to remove 1 out of the 4 and the shaft is covered in old thread locker. For the remaining 3 I've tried all the combinations of Penetrant/Heat/Breaker bar/Impact I can think of and the bolt heads are simply rounding off. I've decided I'm going to drill them out completely as I don't see how a left-turner will help as I believe they are seized at the threads. Would my dewalt with some cobalt bits be up to this job or should I be looking at something better quality?
 

Wayne Waldrep

Before I post a pic, do you have one of yours?
20+ Year Stangneter
Apr 14, 2003
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Cuba, AL
Jun 27, 2019
#2
  • Jun 27, 2019
  • #2
I'd rather use a small angle grinder and cutoff disc if you can. Drilling those will suck!
 
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Mustang5L5

That is…until I whipped out my Bissell
Mod Dude
Feb 18, 2001
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Massachusetts
Jun 28, 2019
#3
  • Jun 28, 2019
  • #3
Best combo I've found for freeing stuck brake rotors or bolts...

Heat, followed up by pouring ice water on the bolts, then attempt to remove.

If that fails, die grind heads off and attempt to use vice grips on the bodies
 
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Blown88GT

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Nov 13, 1999
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Jun 28, 2019
#4
  • Jun 28, 2019
  • #4
I did this about 6 months ago.
Use heat from a torch & they will come out easy with an impact wrench.
No ones uses a torque wrench to put them back. They use an impact wrench instead.

If you have ruined the bolt heads, you are screwed. You will not be able to drill them out.
 
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Mu-TangClan

New Member
Jun 19, 2019
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Jun 29, 2019
#5
  • Jun 29, 2019
  • #5
Blown88GT said:
I did this about 6 months ago.
Use heat from a torch & they will come out easy with an impact wrench.
No ones uses a torque wrench to put them back. They use an impact wrench instead.

If you have ruined the bolt heads, you are screwed. You will not be able to drill them out.
Click to expand...
I was able to drill one of them out, it was a nightmare as you said, I've cut the heads off the rest and was able to remove the rest of the bolts. I wasn't able to find a 12mm 12 point impact socket and had to try with a regular 12 point(which stripped immediately), even after torch-heating and cooling with a penetrant, impact, pry-bar you name it--they wouldn't budge.

In any case they're off now at the cost of the u-joint adapter (flange?) which I'll have to replace as it took some damage from the grinder.

I'm sure better technique would have helped me out on this one, but I'll cut my losses and move on. I'm just learning as I go here
 

Blown88GT

Founding Member
Nov 13, 1999
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Palm Beach Gardens, FL
Jun 29, 2019
#6
  • Jun 29, 2019
  • #6
They don't make 12 point impact sockets which is why you can't find them.
Torque new bolts to 70-95 lb-ft. with blue Loctite.
 

Mu-TangClan

New Member
Jun 19, 2019
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1
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Jun 29, 2019
#7
  • Jun 29, 2019
  • #7
Blown88GT said:
They don't make 12 point impact sockets which is why you can't find them.
Torque new bolts to 70-95 lb-ft. with blue Loctite.
Click to expand...
Will do! thanks alot, I appreciate it.
 

Mustang5L5

That is…until I whipped out my Bissell
Mod Dude
Feb 18, 2001
43,244
17,924
224
Massachusetts
Jun 29, 2019
#8
  • Jun 29, 2019
  • #8
I've used 12pt regular sockets on them. I just wrap the area in a rag in case the socket shatters (hasn't happened)
 
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