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  • 1979 - 1995 (Fox, SN95.0, & 2.3L) -General/Talk-
  • Fox 5.0 Mustang Tech

Snapped intake bolt!

  • Thread starter Thread starter Na5.0HO
  • Start date Start date Mar 8, 2004
N

Na5.0HO

New Member
May 29, 2003
342
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0
Michigan
Mar 8, 2004
#1
  • Mar 8, 2004
  • #1
Quick Background: I just got a ported and polished Edelbrock Performer 5.0 Intake, BBK 65mm TB and Spacer, BBK Longtubes and off road H - Pipe from a buddy for 500 bucks and my stock 'Kiss Me''Kiss Me''Kiss Me''Kiss Me'...

Problem: Intake has a snapped bolt (upper to lower)which he ran with and had no problems but I dislike.

I bought an Easy Out tool and everything seemed fine until it snapped in the hole I drilled. Now I have the Easy out stuck in the bolt, which is stuck in the intake!! and everything is flush so I can't try to get a grip on it.... Now I can't seem to drill another hole cause the Easy Out is too hard...

I'm broke after the 500 dollars, but it was an offer I couldn't refuse... so what should I do??

Thanx, Jason
 
N

Na5.0HO

New Member
May 29, 2003
342
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Michigan
Mar 8, 2004
#2
  • Mar 8, 2004
  • #2
Sorry for double post... Computer froze... and I don't know where "kiss me, kiss me" etc. came from
 

RYC CUKR

Founding Member
May 19, 2002
1,437
1
38
Orlando
Mar 8, 2004
#3
  • Mar 8, 2004
  • #3
Is the intake on the car?

If not I would find a machine shop and see how much it would cost to have them take the bolt out. I wouldn't think that it would be that much maybe $30-$50. That is the only idea I have. Wish I had one that didn't involve more cash but at this point I think thats about all you can do.
 
N

Na5.0HO

New Member
May 29, 2003
342
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Mar 8, 2004
#4
  • Mar 8, 2004
  • #4
The intake is still currently off the car...
 

TK_05

Member
Feb 12, 2003
286
1
16
Las Vegas
Mar 8, 2004
#5
  • Mar 8, 2004
  • #5
uhh the easy out should twist out... if not i dont know what to tell you... i would take it to a machine shop and not cause further damage because the intake and stuff are aluminum
 
N

Na5.0HO

New Member
May 29, 2003
342
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0
Michigan
Mar 8, 2004
#6
  • Mar 8, 2004
  • #6
Looks like I'm going to have to dig a little deeper into my already shallow pockets and find a machinist... Thanx for the advice guys
 

RYC CUKR

Founding Member
May 19, 2002
1,437
1
38
Orlando
Mar 8, 2004
#7
  • Mar 8, 2004
  • #7
I know how you feel.

I crushed the injector wiring harness when I put my intake on. Talk about a pain trying to find out what was bad.

But like I said take it to a machine shop. They should be able to fix it right up.
 
P

PRO50SC

New Member
Dec 28, 2003
1,012
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0
Olney, Maryland
Mar 8, 2004
#8
  • Mar 8, 2004
  • #8
TK_05 said:
uhh the easy out should twist out... if not i dont know what to tell you... i would take it to a machine shop and not cause further damage because the intake and stuff are aluminum
Click to expand...
If you have ever broken an easy out in a bolt you would know they're almost impossible to get out. This happened to me once and I used a very sharp pointed pin punch and a hammer and was able to chip away and break up the easy out inside the drilled hole. A machine shop is definitly a great suggestion if you are lacking tools or experience in this area. The aluminum is very soft and easily damaged. Good luck!!
 

Gearbanger 101

Straight Outta Locash
20+ Year Stangneter
Aug 10, 2002
9,457
1,377
234
Ontario, Canada
Mar 8, 2004
#9
  • Mar 8, 2004
  • #9
You may just end out having to drill it out and put a helacoil in.
 

ECU5.0

Banned
Jan 10, 2004
1,803
1
0
raleigh, nc
Mar 8, 2004
#10
  • Mar 8, 2004
  • #10
yep, happened to one of my friends...he used an air hammer to get the easy out off and than drilled it out and used a helicoil. but his bolt snapped off in the block on the bottom side of the timing chain cover.
 
N

Na5.0HO

New Member
May 29, 2003
342
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Michigan
Mar 8, 2004
#11
  • Mar 8, 2004
  • #11
I'm thinking of just running it without the bolt for now until I can get some ca$h.. since the previous owner ran it with only 4 of the 6 bolts and had no problems. What IS a helacoil neways?
Thanx
 

Gearbanger 101

Straight Outta Locash
20+ Year Stangneter
Aug 10, 2002
9,457
1,377
234
Ontario, Canada
Mar 8, 2004
#12
  • Mar 8, 2004
  • #12
Na5.0HO said:
What IS a helacoil neways?
Thanx
Click to expand...
Sorry, I spelled it wrong, it's helicoil and it's this....
http://www.hillcliff-tools.com/helicoil.html
 
N

Na5.0HO

New Member
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Mar 8, 2004
#13
  • Mar 8, 2004
  • #13
Ah... thanx for the info.
 
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