• Mustang Forums
  • 1979 - 1995 (Fox, SN95.0, & 2.3L) -General/Talk-
  • Fox 5.0 Mustang Tech

TFS pistons and Piston Notching

  • Thread starter Thread starter Shawnski
  • Start date Start date Oct 16, 2007
S

Shawnski

New Member
Oct 13, 2007
7
0
0
Green Bay WI
Oct 16, 2007
#1
  • Oct 16, 2007
  • #1
I aquired a long block 5.0 that consists of a never run 4.00 bore block, '86 flat top pistons, B-cam and TFS T/W heads. This was put together 5+ years ago and never ran.

This motor was "built" with the old rings, t/c, and I believe even the oil pump from the 86! Though it does have new bearings and ARP rod bolts. Anyway, I am going to reassemble this with new parts, Z cam (have one), and fit dome pistons that are compatible with the twisted wedge's unique wedge chamber and valve angle - however I cannot find std. size pistons!

Question 1. Is anyone aware of std. dome pistons for the TFS application?

Question 2. Failing no 1. I will more than likely use the flat top pisons, who makes a good notch cutter?

Thanks in advance!
 

jrichker

StangNet's favorite TOOL
In Remembrance. Thank you for your contributions
Mar 10, 2000
27,512
2,813
234
Dublin GA
Oct 16, 2007
#2
  • Oct 16, 2007
  • #2
Cutting the pistions in place is not without problems.
1.) The balance will definitely be affected. You cannot remove metal from the pistons without changing the balance. A poorly balanced engine will shake itself apart, put out less HP and fail sooner.
2.) The pistion may be weakened by the cutting operation. There is almost no way to determine the amount of metal left and the strength of a piston when you cut it in place.
3.) Getting all the chips and debris out from the machining process can be difficult.
 
S

Shawnski

New Member
Oct 13, 2007
7
0
0
Green Bay WI
Oct 16, 2007
#3
  • Oct 16, 2007
  • #3
1.) The balance will definitely be affected. You cannot remove metal from the pistons without changing the balance. A poorly balanced engine will shake itself apart, put out less HP and fail sooner.
True enough regarding poor balance - however based on my research removing up to 10 grams per cylinder is acceptable in terms of not upsetting the balance - I will be using an SFI rated crank end balancer for RPM insurance
2.) The pistion may be weakened by the cutting operation. There is almost no way to determine the amount of metal left and the strength of a piston when you cut it in place.
Actually you can measure the thickness of the piston and based on my calculations the depth I need will leave plenty of material intact.
3.) Getting all the chips and debris out from the machining process can be difficult.
I am prepared for this - and I appreciate your concerns non-the-less
 

bullitstang1313

Member
Jan 21, 2003
713
0
16
Indianapolis / Columbus, Indiana
Oct 17, 2007
#4
  • Oct 17, 2007
  • #4
There is more to weakening a piston than just removing too much material. Once you start grinding away material from the piston you will start creating a lot of heat. This can affect the hardness of the piston and make it more brittle. Also, by removing material from the piston you will create localized stresses. It would be best to find the correct pistons.
 

samickguy15

Member
Sep 1, 2005
404
0
16
Delavan, IL
Oct 17, 2007
#5
  • Oct 17, 2007
  • #5
ISKY sells notchers, but they're pricey. $125 per notcher plus $40 for the pilot tool. You would be better off buying some hyper pistons for about $200-300. I don't remember who makes them with the TW notches though. I tried hunting them down on Summit's site, but couldn't come up with it.
 

PUNISHER RACING

Active Member
Aug 27, 2007
1,124
0
36
FORD CITY, PA.
Oct 17, 2007
#6
  • Oct 17, 2007
  • #6
KB 312 is a dome piston, KB 311 is a flat top piston for TFS heads
 

mike50sa

New Member
Apr 12, 2003
26
0
0
san antonio, texas
Oct 17, 2007
#7
  • Oct 17, 2007
  • #7
Another solution would be to go with TFS pistons. I think they're made by Arias. I bought them to match my TW heads (and Stage 1 cam) so I won't have issues. They have a couple of diff compression ratios. I bought the 10:1. They're forged, and they're light weight. Not cheap though - about $500 for the set. However, you do get piece-of-mind knowing it's all engineered to work together. And these are top-shelf pistons.

I haven't put it all together yet so I can't tell you the piston-to-valve spacing. I could probably mill the heads and get more compression, but I might do a power-adder later. If you're going to add a blower or nitrous, be careful how much compression you add when you build it.

Hope this helps.
 
S

Shawnski

New Member
Oct 13, 2007
7
0
0
Green Bay WI
Oct 17, 2007
#8
  • Oct 17, 2007
  • #8
KB 312 is a dome piston, KB 311 is a flat top piston for TFS heads
Click to expand...
The KB312 were what I was going to go with, however I need std. 4.00" as I have a fresh block - and those won't be available till some time next year...

I have decided to notch the '86 flat top pistons and have the heads milled to get my 10.1 compression goal.

Thanks all for the feedback!
 
You must log in or register to reply here.

Similar threads

Engine Forged flat top pistons from 5.0 fit a 351 build?
  • PonyGTrider
  • May 22, 2025
  • Fox 5.0 Mustang Tech
Replies
17
Views
1K
Fox 5.0 Mustang Tech Feb 1, 2026
PonyGTrider
Fox Xtremely high fuel consumption
  • PonyGTrider
  • Apr 11, 2026
  • 1979 - 1995 (Fox, SN95.0, & 2.3L) -General/Talk-
  • 9 10 11
Replies
213
Views
4K
1979 - 1995 (Fox, SN95.0, & 2.3L) -General/Talk- May 9, 2026
PonyGTrider
D
First post 289 rebuild question!
  • Ddyer2868
  • Nov 24, 2025
  • Classic Mustang Specific Tech
Replies
3
Views
250
Classic Mustang Specific Tech Dec 5, 2025
rednotch
6
Hey all,I’m putting together a 302 for my 1968 Mustang and wanted to post the combo + some questions to make sure I’m not missing crucial
  • 68_Disgustang
  • Feb 22, 2026
  • 1965 - 1973 Classic Mustangs -General/Talk-
Replies
4
Views
816
1965 - 1973 Classic Mustangs -General/Talk- Jun 20, 2026
gray owl
G
5
Hello Everyone !
  • 5150K
  • Jul 3, 2026
  • The Welcome Wagon
Replies
0
Views
58
The Welcome Wagon Jul 3, 2026
5150K
5
Share:
Bluesky Email Share Link
  • Mustang Forums
  • 1979 - 1995 (Fox, SN95.0, & 2.3L) -General/Talk-
  • Fox 5.0 Mustang Tech
Menu
Log in

Register

  • Forums
  • What's new
  • Media
  • Resources
  • Contact
  • Sponsor
X

Privacy & Transparency

We use cookies and similar technologies for the following purposes:

  • Personalized ads and content
  • Content measurement and audience insights

Do you accept cookies and these technologies?

X

Privacy & Transparency

We use cookies and similar technologies for the following purposes:

  • Personalized ads and content
  • Content measurement and audience insights

Do you accept cookies and these technologies?