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Build Thread Want To Blow 5 Years And $50k On A Foxbody? Step By Step Instructions Inside!

  • Thread starter Thread starter RacEoHolic330
  • Start date Start date Nov 13, 2011
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RacEoHolic330

I like to dress like a pretty girl
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Nov 29, 2015
#2,541
  • Nov 29, 2015
  • #2,541
TOOLOW91 said:
Well any update from dyno day ??
Click to expand...
It hasn't happened yet, unfortunately. Frank found himself in the sand trap last Sunday and messed up his back. He broke a valve and it blew off his intake bending his throttle linkage, which stuck the throttle open. He literally flew 50' into the trap.



Hoping to reschedule sometime this week. My car and trailer have been at his shop since last Saturday. I'm not fond of it sitting anywhere except my garage!
 

RacEoHolic330

I like to dress like a pretty girl
15 Year Member
Mar 4, 2003
4,014
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Allentown, PA
Nov 29, 2015
#2,542
  • Nov 29, 2015
  • #2,542
TOOLOW91 said:
Well any update from dyno day ??
Click to expand...
It hasn't happened yet, unfortunately. Frank found himself in the sand trap last Sunday and messed up his back. He broke a valve and it blew off his intake bending his throttle linkage, which stuck the throttle open. He literally flew 50' into the trap.



Hoping to reschedule sometime this week. My car and trailer have been at his shop since last Saturday. I'm not fond of it sitting anywhere except my garage!
 
Reactions: TOOLOW91

TOOLOW91

If you're the village idiot what's that make me?
20+ Year Stangneter
Nov 29, 1999
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Nov 29, 2015
#2,543
  • Nov 29, 2015
  • #2,543
That's right I forgot about that I had seen that and didn't even put 2 and 2 together . Im glad to see he walked away from it .


Sent from my iPhone using my fingers while my auto correct makes me seem illiterate
 

RacEoHolic330

I like to dress like a pretty girl
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#2,544
  • Nov 29, 2015
  • #2,544
Yea. Seriously. Could have been a lot worse.
 

dshart08

New Member
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Dec 2, 2015
#2,545
  • Dec 2, 2015
  • #2,545
I just spent an entire 12 hour shift reading this build thread and admiring the photos. You have done an exceptional job sir! Beautiful car!

Sent from my SAMSUNG-SM-G920A using Tapatalk
 

RacEoHolic330

I like to dress like a pretty girl
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#2,546
  • Dec 2, 2015
  • #2,546
dshart08 said:
I just spent an entire 12 hour shift reading this build thread and admiring the photos. You have done an exceptional job sir! Beautiful car!

Sent from my SAMSUNG-SM-G920A using Tapatalk
Click to expand...
Thanks man! You should probably work a little harder on your next shift to make up for it. Hah!
 

dshart08

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#2,547
  • Dec 2, 2015
  • #2,547
LOL! What's the fun in that? I probably be going through this tread again. Bought an IRS for my 92 cobra clone. Just want to ensure I have all the info necessary to complete the task the best way possible. I also luv how you polished that exhaust. Looks sweet!

Sent from my SAMSUNG-SM-G920A using Tapatalk
 

RacEoHolic330

I like to dress like a pretty girl
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Dec 2, 2015
#2,548
  • Dec 2, 2015
  • #2,548
Shoot me a message if you need any info during your install.
 

bird_dog0347

still married haven't seen testicles in years
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#2,549
  • Dec 2, 2015
  • #2,549
dshart08 said:
LOL! What's the fun in that? I probably be going through this tread again. Bought an IRS for my 92 cobra clone. Just want to ensure I have all the info necessary to complete the task the best way possible. I also luv how you polished that exhaust. Looks sweet!

Sent from my SAMSUNG-SM-G920A using Tapatalk
Click to expand...

Advice: replace all the bushings first, it sucks taking it back apart later. I used poly bushing for everything in the rear cause it was much cheaper, did it myself in the garage. The FTBR kit Scott has is awesome but over twice as much and harder to install. Also take great care in swapping the pinion flange so you don't ruin seals or bearings... Might want to have help with that unless you know how to setup gears and some experience. Replace your fuel filter when the rear is out... When I installed my rear mounting brackets to the frame rails I drilled from the bottom up into trunk floor, then used a 1" hole saw to access the insides there and only bolted it to the frame instead of crushing the frame rail/trunk. I got my brake part/fitting part numbers from Scott, but I can share them with you if he can't find them. You'll need different wheels, no more than 9" wide and 6.75" BS. (+45 offset)
 

RacEoHolic330

I like to dress like a pretty girl
15 Year Member
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Dec 2, 2015
#2,550
  • Dec 2, 2015
  • #2,550
Solid advice right there. I'm so glad I bought my IRS with the FTBR bushings already installed.
 

dshart08

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#2,551
  • Dec 2, 2015
  • #2,551
Thanks guys, I definitely plan to do the FTBR kit and replace all the bushings. I will definitely need those fitting sizes. I'm running 10.5 wide Saleens in the rear right now and would like to retain the same style wheel, but will require a different offset. So I'll drop down to a 9" wide wheel.
@bird_dog0347 did you only drill up through the bottom and not the sides?
I will have to reroute my entire fuel system as my A1000 is mounted on the fuel tank cover right by the rear end. Don't think it will be enough room with the irs installed.

Sent from my SAMSUNG-SM-G920A using Tapatalk
 

dshart08

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Dec 2, 2015
#2,552
  • Dec 2, 2015
  • #2,552
RacEoHolic330 said:
Shoot me a message if you need any info during your install.
Click to expand...
Thanks bud I will definitely do so!

Sent from my SAMSUNG-SM-G920A using Tapatalk
 

bird_dog0347

still married haven't seen testicles in years
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#2,553
  • Dec 3, 2015
  • #2,553
dshart08 said:
Thanks guys, I definitely plan to do the FTBR kit and replace all the bushings. I will definitely need those fitting sizes. I'm running 10.5 wide Saleens in the rear right now and would like to retain the same style wheel, but will require a different offset. So I'll drop down to a 9" wide wheel.
@bird_dog0347 did you only drill up through the bottom and not the sides?
I will have to reroute my entire fuel system as my A1000 is mounted on the fuel tank cover right by the rear end. Don't think it will be enough room with the irs installed.

Sent from my SAMSUNG-SM-G920A using Tapatalk
Click to expand...
I have not yet found a saleen wheel in that size, and the 9" one usually has a max of like 30ish offset which isn't enough. I've been wanting to put the SVE drift wheels on mine, but they have the same issue. I'm going to see if I can get the 18x10 size and then have them narrowed 1" and correct the bs/offset all at the same time. If that doesn't work I do like @RacEoHolic330 and get some custom wheels.

This is the list that @RacEoHolic330 gave me back in 2012 for the fittings and it worked out great for me but I also didn't completely re-route my brake hard lines like he did so there's a little difference for us.
"Check out my build thread. I posted a few more pictures there. The connections are not done yet though. I forgot to get adapter fittings. Here are all the parts you'll need to make it work:

WH 1442 - M10x1.0 to 3/8-24 adapters (to connect hard lines to soft lines - two needed)
WH 702X3 - Three way 3/8-24 Tee fitting
BK 8131204 - 20" pre-fabbed 3/16" hard line with 3/8-24 fittings
BK 8131205 - 30" pre-fabbed 3/16" hard line with 3/8-24 fittings

The part numbers are from Napa. The adapters might be special order. My local Napa has to order them for me."

As for mounting the brackets I drilled the 3 holes per side that are necessary but I didn't weld in the supports like Scott did, I just opened the top (trunk floor) with the hole saw so I could get the washer and nut down in there and then tighten from the outside without crushing the rail as it only hold it to the one side of the rail so it can't crush it.

If you currently have your pump between the tank and the SRA, you'll VERY likely have to move it. And whatever you do, install the FTBR before putting in the IRS. Or at least mount up the subframe while it's empty before you reassemble it as it's MUCH easier that way.
 
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dshart08

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#2,554
  • Dec 3, 2015
  • #2,554
Damn I was really hoping I could retain the Saleen wheels. Ugh, that ks for the rest of the info though. Looks like I may have to wait so I can figure out the wheel issue.

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Noobz347

Stangnet Facilities Maint Tech... Er... Janitor
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#2,555
  • Dec 4, 2015
  • #2,555
... and thus, it begins again.





 
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RacEoHolic330

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#2,556
  • Dec 15, 2015
  • #2,556
So, the dyno session was not all sunshine and rainbows. Car wouldn't make over 700hp, and a 5psi increase in boost would only yield a 20hp gain. There were signs of spark blowout so I did a plug change and gapped the NGK 10's at .022. Engine ran cleaner but the power wasn't there. The culprit was ultimately the clutch, which we were able to smell on the last few pulls. The sparkling dust in the air was also another sign it was done.

I'm not exactly sure why the clutch failed. I'll have to pull it out and see if oil got on it somehow or if something else went wrong. This is a twin disc from a place called Clutch Dynamics in Michigan. It's supposed to be comparable to a McLeod RST. I can only speculate at this point until I take it apart to see for sure.

The other issue we had was with fuel pressure. The pressure was dropping as the boost was increasing. My electronic regulator acts as the controller for the pump. It uses the fuel return rate to determine the required voltage at the pump. I disconnected the electronics from the regulator, which allows to pump to run at full voltage constantly. We made another pull and the pressure increased as it should. Something is up with the electronic regulator. I need to call Fuelab about that to see what the problem might be.

The good news is that the engine is running incredibly strong, and sounds like an absolute animal. There's at least 800hp there, but it's not getting to the tires thanks to the clutch. I guess once you start making these big power numbers, there is no weak link that is able to hide anymore. It's going to be a busy winter...

Here's a video of one of the pulls. Listen to the rpms varying slightly at the top end.

View: https://youtu.be/Vu7s-wrhQFs
 
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bird_dog0347

still married haven't seen testicles in years
15 Year Member
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Dec 15, 2015
#2,557
  • Dec 15, 2015
  • #2,557
Sounds mean, and yeah, the more power the more issues will appear. But please, for the love of all things holy, DO NOT convert to auto! Just put in a good clutch and leave it be around 700 and enjoy it (easy to say from a keyboard I know)...
 
Reactions: 89stang1 and A5literMan

RacEoHolic330

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Dec 15, 2015
#2,558
  • Dec 15, 2015
  • #2,558
No no. Not going auto. I enjoy driving stick too much to put an auto in the car. I want the car to make great power, but I'm not trying to win drag races with it.
 
Reactions: 89stang1 and A5literMan

skyline247

Advanced Member
Jul 28, 2014
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Cincinnati, OH
Dec 15, 2015
#2,559
  • Dec 15, 2015
  • #2,559
I love this car. Hope you get your issues sorted out.

Sent from my Nexus 6 using Tapatalk
 
Last edited: Dec 15, 2015

TOOLOW91

If you're the village idiot what's that make me?
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#2,560
  • Dec 15, 2015
  • #2,560
Awesome pal. Sorry for the set backs but as we all no that's the name of the game . I'm glad the engine is strong though and running good


Sent from my iPhone using my fingers while my auto correct makes me seem illiterate
 
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