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What # Injectors...

  • Thread starter Thread starter HuskerNation
  • Start date Start date Nov 18, 2011

HuskerNation

Member
Nov 4, 2011
252
16
19
West Des Moines, IA/Omaha, NE
Nov 18, 2011
#1
  • Nov 18, 2011
  • #1
What pound injectors would you suggest running? Here is my Bolt-on/Engine mod list...

-Flowmaster mufflers with offroad H-pipe.
-75mm mass air meter
-70mm BBK throttle body and EGR spacer
-K&N air filter CAI
-E303 Cam
-MSD distributor cap and rotor.
-Ford Racing spark plug wires.

Thanks in advance
Husker
 

LarsD

Founding Member
Jul 2, 2002
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Texas
Nov 18, 2011
#2
  • Nov 18, 2011
  • #2
19lbs should be fine, you could run 24lbs I guess if you want.
 

RangerJoe

I leave the horn on while driving
15 Year Member
Apr 26, 2010
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Nov 18, 2011
#3
  • Nov 18, 2011
  • #3
19 lbs are fine...I wouldn't waste the money on larger ones unless you plan on adding more horsepower sometime in the near future.

Try this out...

RC Fuel Injection
 

keesor

New Member
Sep 23, 2011
21
0
1
SE Ohio
Nov 18, 2011
#4
  • Nov 18, 2011
  • #4
19's should be fine. If I were you I wouldn't switch to 24's. There's no need for it, and when you go switching injectors you could have driveability issues without a tune.
 

HuskerNation

Member
Nov 4, 2011
252
16
19
West Des Moines, IA/Omaha, NE
Nov 18, 2011
#5
  • Nov 18, 2011
  • #5
I do plan on doing more, just not here soon. Only thing I really want to do is GT-40 upper/lower intake and MSD ignition soon. Long run, I plan on forced induction but I want a fresh forged rebuild when I do that.
 

jrichker

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Nov 18, 2011
#6
  • Nov 18, 2011
  • #6
Larger injectors will not be needed until you have high flowing heads, intake and a cam. At that point you will need to invest in a custom dyno tune and chip to match the fuel delivery requirements with the 24 lb injectors. An aftermarket MAF dedigned to run with 24lb injectors is also needed.

Fuel injector sizing & injector photos

Revised 20-May-2011 to add MAF and custom tune requirements for use with larger injectors

Injector HP ratings: divide flow rating by.5 and multiply the result by the number of injectors. This uses a 100% duty cycle. These ratings are for naturally aspirated engines at the flywheel.

Example:
19/.5 = 38, 38 x 8 = 304 HP
24/.5 = 48, 48 x 8 = 384 HP
30/.5 = 60, 60 x 8 = 480 HP

The preferred duty cycle is about 85% maximum, so for a safety factor multiply the final figure times .85.

19/.5 = 38, 38 x 8 = 304 HP x .85 = 258 HP
24/.5 = 48, 48 x 8 = 384 HP x .85 = 326 HP
30/.5 = 60, 60 x 8 = 480 HP x .85 = 408 HP

Remember that the above ratings are at 39 PSI. Increasing the pressure will effectively increase the flow rating. Example: a 19 lb injector will flow 24 lbs at 63 PSI, and a 24 lb injector will flow 30 lbs at 63 PSI.

See Automotive Performance Software / Interactive Calculators to get the calculators used in these examples.

Here's the duty cycle explanation. Duty cycle is how much of the time the intake is open the injectors are turned on. The 85% figure means that for 85% of the time the intake valve is open, the injectors are spraying. The idea is that you want some percentage of the duty cycle left over so that you have some room to grow the process.

If you are at 100% and you need more fuel, all you can do is turn up the fuel pressure. That means the whole fuel curve from idle to WOT is affected. Maybe you are already too rich at idle, and turning up the fuel pressure makes it worse. If you had some injector duty cycle left to play with, a custom tune could use that where it is needed. That would not over richen the whole range from idle to WOT.

With larger than stock injectors or higher that stock fuel pressure, you will need an aftermarket MAF that matches the injector size. The MAF “lies” to the computer to get a fuel delivery schedule that meets the engine’s needs and isn’t too rich or too lean. The best strategy is an aftermarket MAF and a custom tune to insure the best air/fuel ratio over all the RPM range.

Don't forget to increase the fuel pump size when you increase injector size or significantly increase the fuel pressure



Diagram courtesy of Tmoss & Stang&2birds


See the following website for some help from Tmoss (diagram designer) & Stang&2Birds (website host) for help on 88-95 wiring Mustang FAQ - Wiring & Engine Info Everyone should bookmark this site.

Ignition switch wiring
http://www.veryuseful.com/mustang/tech/engine/images/IgnitionSwitchWiring.gif

Fuel, alternator, A/C and ignition wiring
http://www.veryuseful.com/mustang/tech/engine/images/fuel-alt-links-ign-ac.gif

Complete computer, actuator & sensor wiring diagram for 88-91 Mass Air Mustangs
http://www.veryuseful.com/mustang/tech/engine/images/88-91_5.0_EEC_Wiring_Diagram.gif

Vacuum diagram 89-93 Mustangs
http://www.veryuseful.com/mustang/tech/engine/images/mustangFoxFordVacuumDiagram.jpg

HVAC vacuum diagram
http://www.veryuseful.com/mustang/tech/engine/images/Mustang_AC_heat_vacuum_controls.gif

TFI module differences & pinout
http://www.veryuseful.com/mustang/tech/engine/images/TFI_5.0_comparison.gif

Fuse box layout
http://www.veryuseful.com/mustang/tech/engine/images/MustangFuseBox.gif

Copied from the FORD RACING PERFORMANCE PARTS catalog:
PROPERLY SIZING FUEL SYSTEM COMPONENTS
Fuel Pumps
The following information is presented assuming the above information has been taken into consideration regarding BSFC, fuel pressure and specific gravity of the fuel being used. Most fuel pumps for electronic fuel injection are rated for flow at 12 volts @ 40 PSI. Most vehicle charging systems operate anywhere from 13.2v to 14.4v. The more voltage you feed a pump, the faster it spins which, obviously, will put out more fuel. Rating a fuel pump at 12 volts then, should offer a fairly conservative fuel flow rating allowing you to safely determine the pump’s ability to supply an adequate amount of fuel for a particular application.

As previously mentioned, engines actually require a certain WEIGHT of fuel, NOT a certain VOLUME of fuel per horsepower. This can offer a bit of confusion since most fuel pumps are rated by volume, and not by weight. To determine the proper fuel pump required, a few mathematical conversions will need to be performed using the following information. There are 3.785 liters in 1 US Gallon. 1 gallon of gasoline (.72 specific gravity @ 65° F) weighs 6.009 LBS.

To be certain that the fuel pump is not run to its very limit, which could potentially be dangerous to the engine, multiply the final output of the fuel pump by 0.9 to determine the capacity of the fuel pump at 90% output. This should offer plenty of ‘cushion’ as to the overall “horsepower capacity” of the fuel pump.

To determine the overall capacity of a fuel pump rated in liters, use the additional following conversions:
(Liters per Hour) / 3.785 = Gallons
Multiply by 6.009 = LBS/HR
Multiply by 0.9 = Capacity at 90%
Divide by BSFC = Horsepower Capacity
So for a 110 LPH fuel pump:
110 / 3.785 = 29.06 Gallons
29.06 x 6.009 = 174.62 LBS/HR
174.62 x 0.9 = 157 LBS/HR @ 90% Capacity
157 / 0.5 = 314 HP safe naturally aspirated “Horsepower Capacity”
Safe “Horsepower Capacity” @ 40 PSI with 12 Volts
60 Liter Pump = 95 LB/HR X .9 = 86 LB/HR, Safe for 170 naturally aspirated Horsepower
88 Liter Pump = 140 LB/HR X .9 = 126 LB/HR, Safe for 250 naturally aspirated Horsepower
110 Liter Pump = 175 LB/HR X .9 = 157 LB/HR, Safe for 315 naturally aspirated Horsepower
155 Liter Pump = 246 LB/HR X .9 = 221 LB/HR, Safe for 440 naturally aspirated Horsepower
190 Liter Pump = 302 LB/HR X .9 = 271 LB/HR, Safe for 540 naturally aspirated Horsepower
255 Liter Pump = 405 LB/HR X .9 = 364 LB/HR, Safe for 700 naturally aspirated Horsepower

Note: For forced induction engines, the above power levels will be reduced because as the pressure required by the pump increases, the flow decreases. In order to do proper fuel pump sizing, a fuel pump map is required, which shows flow rate versus delivery pressure.

That is, a 255 liter per hour pump at 40 PSI may only supply 200 liters per hour at 58 PSI (40 PSI plus 18 lbs of boost). Additionally, if you use a fuel line that is not large enough, this can result in decreased fuel volume due to the pressure drop across the fuel feed line: 255 LPH at the pump may only result in 225 LPH at the fuel rail.
 

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Kdubslugga

Active Member
Jun 7, 2003
1,515
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38
Akron, OH
Nov 19, 2011
#7
  • Nov 19, 2011
  • #7
19lbers for now
 
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