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2nd Gear Grinding Since Rebuild On T5, Why?

  • Thread starter Thread starter Mustang78
  • Start date Start date Nov 17, 2007

Mustang78

New Member
Feb 8, 2006
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Aberdeen, WA
Nov 17, 2007
#1
  • Nov 17, 2007
  • #1
well to start off i have two T5's, one 87 4cyl unit with a busted third gear and cluster, the second is a 95 V8 unit with a bent mainshaft. I took everything off the 4cyl shaft and put those parts in one spot, then removed all the gears from the bent shaft(well, it was mostly disasembled and in bags already). I put all good gears, V8 syncro's(looked perfect), etc.. onto the straight 4cyl mainshaft. But i wasnt sure about the shims. I'm pretty sure i put them in the right places but no guarantees, i'm thinking i forgot to put a shim behind the 2nd gear syncro so now it doesn't have enough pressure to slow it down all the time, so it will grind if i dont granny shift. I had at least 1 or 2 extra shims from the V8 trans, but they could have gotten mixed up with the 4cyl parts so i'm not completely sure where they came from, any pointers? i will pull the trans tomorrow and inspect, Thanks for any opinions or facts
EDIT: if somebody could post a picture of the cluster and point out which gear and syncro are for 2nd gear i would really appreciate it, i dont want to change anything else but 2nd, 3rd never grinds no matter what
 

Mustang78

New Member
Feb 8, 2006
486
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0
Aberdeen, WA
Nov 17, 2007
#2
  • Nov 17, 2007
  • #2
i think i got it folks, i'm pretty sure i used the brass ring from a NWC trans on my WC trans by accident, when i should have used the correct 3 piece design, see this link and the top left picture for more details http://www.5speeds.com/t5/
 

Mustang5L5

That is…until I whipped out my Bissell
Mod Dude
Feb 18, 2001
43,260
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Massachusetts
Nov 17, 2007
#3
  • Nov 17, 2007
  • #3
Make sure you inspect the 2nd gear dog teeth and inside teeth of the 1-2 synchro sider for wear as those can lead to grinding as well. Replacing the blocker ring isn't always the cutre for grinds.
 

Mustang78

New Member
Feb 8, 2006
486
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0
Aberdeen, WA
Nov 17, 2007
#4
  • Nov 17, 2007
  • #4
can you explain what the dog teeth are? Sorry for my lack of terminology, i know the basics and try to compare everything to pictures as it goes back together..ill assume they are the teeth that the 1-2 slider meshes with, right? i'll check everything very carefully and probably switch sliders with the old trans because that one only ground second 1 time in the morning
 
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