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93 Cobra brake booster install

  • Thread starter Thread starter BCMC27
  • Start date Start date Nov 21, 2009
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BCMC27

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Nov 9, 2009
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#1
  • Nov 21, 2009
  • #1
After getting a lot of info from fellow stangers, I sensed it was a major PIA to install. Since I had everything done except the booster and master, I took the leap. Actually the biggest pain was getting the booster past the wire harness on the shock tower.

What I ended up doing was SLIGHTLY elongating the firewall holes at a 45* and cut the mounting bolts on the booster by 3/8". A few shots of silicon on the wire harness and it slipped right in. I DID NOT have to beat on the shock tower. I have a 92, the 92 and 93 have a slightly different shock tower. I got this info from the Ford M2300K installation instructions. They state that 91 and older may have to modify the shock tower.. So anyone out there thinking about an install, its really not that bad....
 

ddonaca351

Active Member
Dec 1, 2002
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Camas Washington
Nov 21, 2009
#2
  • Nov 21, 2009
  • #2
Yeah, it's not that bad.

Even on my 90' about 6-8 "taps" with a 5lb sledge and it cleared the shock tower.

 

Shakerhood

20+ Year Stangneter
Oct 28, 2004
3,355
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Ohio
Nov 22, 2009
#3
  • Nov 22, 2009
  • #3
Its a PITA, but if you take your time with it, its not too bad.
 

the pony boy

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#4
  • Nov 22, 2009
  • #4
the 93 cobra booster is made for a fox body.im pretty sure its the 94 and up cars that need the ole sledge hammer.
 

Mustang5L5

That is…until I whipped out my Bissell
Mod Dude
Feb 18, 2001
43,145
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Nov 22, 2009
#5
  • Nov 22, 2009
  • #5
the pony boy said:
the 93 cobra booster is made for a fox body.im pretty sure its the 94 and up cars that need the ole sledge hammer.
Click to expand...

The body of the booster is the same between the cobra and the Sn95 boosters...only difference is the stud bolt pattern is different between the two.

You need the sledge, for the pre-91 cars...but to be honest it's not much. I barely tapped my fender..prob moved 1-2mm at most and you can't even see it now. You'd never know.

I gotta do mine again since my SN95 booster took a dump. Gonna put a Cobra one in instead. Doing the job twice is fun!
 

88blowngt

New Member
Jun 29, 2009
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Nov 22, 2009
#6
  • Nov 22, 2009
  • #6
Just wondering, since I don't know, is there anything special about the 93 Cobra brake booster?
 

Mustang5L5

That is…until I whipped out my Bissell
Mod Dude
Feb 18, 2001
43,145
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Massachusetts
Nov 22, 2009
#7
  • Nov 22, 2009
  • #7
88blowngt said:
Just wondering, since I don't know, is there anything special about the 93 Cobra brake booster?
Click to expand...


Much more brake assist since it's physically larger. It's usually required when you convert to rear disks since the increase piston area usually increases pedal effort without it.

 

88blowngt

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Jun 29, 2009
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Nov 22, 2009
#8
  • Nov 22, 2009
  • #8
Mustang5L5 said:
Much more brake assist since it's physically larger. It's usually required when you convert to rear disks since the increase piston area usually increases pedal effort without it.

Click to expand...

Thanks, I appreciate it.
 

Chrome_Rust

Member
Dec 5, 2008
530
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17
Findlay, Ohio
Nov 22, 2009
#9
  • Nov 22, 2009
  • #9
I have a 95 V6 booster in my 93, had to lightly tap the tower with a rather large hammer. Now just need to get the car finished to see how they work...
 

Blandnuts

I don't swallow; I only swoosh
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FloorDuh
Nov 22, 2009
#10
  • Nov 22, 2009
  • #10
I lucked out on not using a sledge on both of my 90's, but I sure did use up all my patience.
 
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BYRDPE

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Nov 4, 1998
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Nov 22, 2009
#11
  • Nov 22, 2009
  • #11
BCMC27 said:
After getting a lot of info from fellow stangers, I sensed it was a major PIA to install. Since I had everything done except the booster and master, I took the leap. Actually the biggest pain was getting the booster past the wire harness on the shock tower.

What I ended up doing was SLIGHTLY elongating the firewall holes at a 45* and cut the mounting bolts on the booster by 3/8". A few shots of silicon on the wire harness and it slipped right in. I DID NOT have to beat on the shock tower. I have a 92, the 92 and 93 have a slightly different shock tower. I got this info from the Ford M2300K installation instructions. They state that 91 and older may have to modify the shock tower.. So anyone out there thinking about an install, its really not that bad....
Click to expand...

great...now..how do they feel compared to the regular 92 booster set up?
also..did you have to adjust the brake rod?

thanks
 
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BCMC27

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Nov 9, 2009
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Nov 22, 2009
#12
  • Nov 22, 2009
  • #12
88blowngt said:
Just wondering, since I don't know, is there anything special about the 93 Cobra brake booster?
Click to expand...

The mounting holes in the firewall are the same as any of the Fox bodies.
 
B

BCMC27

New Member
Nov 9, 2009
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Nov 22, 2009
#13
  • Nov 22, 2009
  • #13
BYRDPE said:
great...now..how do they feel compared to the regular 92 booster set up?
also..did you have to adjust the brake rod?

thanks
Click to expand...

Yes, you have to measure the depth of the master cylinder from the very end down to where the push rod hits, then you have to measure from the very end of the master, (the part that actually goes inside the booster) to the flange portion that sits flush against the booster. Subtract the two and you have the dimension of the push rod. subtract an additional .005-010 for the free play.. on mine the depth was 1.540
the part that goes inside the master .635
difference .905
subtract for free play .005
rod adjustment .900

In my case the push rod had to be .900 from the face of the booster to the end of the push rod.. Hope ist not to confusing...
 
8

89KenneBellVert

New Member
Jan 11, 2011
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Jan 11, 2011
#14
  • Jan 11, 2011
  • #14
BCMC27 said:
The mounting holes in the firewall are the same as any of the Fox bodies.
Click to expand...

not quite... they are actually more spread out than the rest of the fox bodies. the cobra's were different.
 
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Sicarius428

Active Member
Jan 6, 2004
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Jan 11, 2011
#15
  • Jan 11, 2011
  • #15
On my 90 I just had to elongate that one hole. Just a few bangs with my fist and it went in. No need to massage the shock tower. Great upgrade for any fox!
Kevin
 

Mustang5L5

That is…until I whipped out my Bissell
Mod Dude
Feb 18, 2001
43,145
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Massachusetts
Jan 11, 2011
#16
  • Jan 11, 2011
  • #16
I'm also one of the ones who avoided swapping the booster out of fear of doing the job. But i had no choice as my brake pedal was rock hard. What's the point of cobra brakes if i have to press all my weight into the pedal to stop?

After swapping the booster, i can say it was no big deal. Slotted the holes and it slid right into my '88. Didn't even have to touch my strut tower.

All you need are some decent extensions and univerals for the booster nuts and a nice sharp drill bit or die grinder to slot the holes slightly.

Well worth it as you get much more assist.
 

ID89GT

10 Year Member
May 26, 2008
1,659
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Spokane Valley, WA
Jan 11, 2011
#17
  • Jan 11, 2011
  • #17
I have manual brakes on my 1980 coupe, but plan on doing the pbr's up front, possible even cobra brakes, and then eventually swapping to cobra disc rear brakes.. should I also get a booster with a different master? I don't know much about the physics of brakes haha. Just how they work
 

Mustang5L5

That is…until I whipped out my Bissell
Mod Dude
Feb 18, 2001
43,145
17,841
224
Massachusetts
Jan 11, 2011
#18
  • Jan 11, 2011
  • #18
Front brakes only....you might be able to keep your current manual brake setup. It uses a 7/8" bore mc which is sized well.

However if you add rear disks....things get tricky. I don't know know the pedal ratio on the early cars to give accurate advice.
 

ID89GT

10 Year Member
May 26, 2008
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Spokane Valley, WA
Jan 11, 2011
#19
  • Jan 11, 2011
  • #19
Okay, I know it has the Lincoln brake setup right now.. and the pedal feels good. I have 94/95 spindles ready to put on, just need to buy the front brake pads and rotors and I will be able to swap them over. Just kinda planning ahead of what I need to get
 
S

Sicarius428

Active Member
Jan 6, 2004
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Jan 12, 2011
#20
  • Jan 12, 2011
  • #20
Seriously, the hardest part of the swap was navigating under the dash to get the bolts in and out. Other than that, it was a simple upgrade. Tip: pull your front seat out when going under the dash. I know it sounds like too much trouble but it was soooo much easier.
Kevin
 
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